Fully Automatic Flute Laminator  (5 Layer)
Fully Automatic Flute Laminator  (5 Layer) demonstration
Fully Automatic Flute Laminator  (5 Layer)

5 Layer Flute Laminator

Regular price

Only 0 items in stock!
  1. Introduction:

Fully automatic multilayer flute laminator consists of automatic face paper lifting section, face paper conveying section, double bottom paper synchronized or asynchronized conveying section, double bottom paper positioning section, cyclic gluing section, pressing section, delivering section and automatic collecting section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.

  • Machine structure:
  1. Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 200-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.
  2. Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
  3. Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
  4. Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
  5. Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
  6. Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
  7. Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
  8. The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
  9. Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
  10. Photoelectric detector helps the conveying of top or bottom paper accurately..
  11. Grooved steel positioning wheel has long service life and easy to clean.
  12. Double pre-pressing roller are equipped on the laminating unit.
  13. Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.
  14. Two pressing conveyors with differential speed are equipped on the machine to prevent air bubble and gluing failure problem.
  15. Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.
  16. Automatic collecting device can reduce the labor intensity effectively.
  17. All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
  18. Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.
  19. Stainless steel is applied on the corrodible part of the machine, it can prevent the corrosion from the glue.                 

Technical Data

Model

1400/1600

Max. Paper size(W*L)

1400*1000 mm/1600*1100

Min. Paper size(W*L)

600*600 mm

Face paper thickness

250-500 g/m2(standard paper board)

Flatness requirements on face paper

Curve height should less than 0.2 times of paper thickness

Requirements on film

 Film ends should be less than 2 times of paper thickness

Bottom paper

A、B、C、E、F flute

Flatness requirements on bottom paper

Within 15/1000 mm

Corrugated paper deflection

Curve height should less than 0.2 times of  paper thickness, deflection should be less than 2times of flute height

Requirements on the height of corrugated flute

If there is difference between tow flute, difference should be within 1/20 of the corrugated height

Diagonal requirement

Less than 3/1000 mm

Size requirement on face paper and bottom paper

Size of face paper should be 8 mm larger than that of the bottom paper

Laminate layers

Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers(total thickness less than 10 mm)

Precision

±1.5mm(according to the paper quality)

Speed

90 m/m(theoretical value)

Production efficiency

0-5000 sheets/h

Height of face paper pile

1600 mm

Face paper table capacity

1500 KG

Height of bottom paper pile

400 mm

Total Power

34 KW

Voltage

Three phase 380V

Efficient pressing length

6000 mm

Conveying height

250 mm

Adhesive medium

Corn starch glue

Collecting table size(W*L)

1400*1100 mm/1600*1100

Collecting table capacity

300 KG

Dimension(L*W*H)

22000*2550*2500 mm(Subject to machine)

Machine Weight

About 8 T(Subject to machine)

In order to ensure the safe use of the machine, please connect the ground line according to the requirements.

 

    Testimonials

    We have been associated with them for over 15 years and they have been our trusted partners over all these years.

    What has been most satisfying is the promptness and quality of after sales service and most importantly the ever-present smile.

    We consider them not just our technology partners but a part of our family.

    Boxman (India) Private Limited, Sonipat, NCR (National Capital Region)

    Our association with them started 30 years ago with 'cutting machines'.

    The machines speak for themselves in terms of quality.

    It is with their continuous service support and providing the right knowledge that they have outstripped the competition in set up of our 'corrugated box unit' for inner and master cartons.

    Moorthy offset Private Limited, Sivakasi (Tamil Nadu)

    We started our journey in packaging industry 11 year ago. At that time, we had no idea who we should buy our machines from, so we landed up at their door. 

    They guided us with their unbiased advice and with their guidance we ordered our first set of machines.  

    As the years passed, we have tried other renowned names in the industry and have concluded that they are the ‘best’ at what they do.

    Max Packers (Jalandhar, Punjab)

    They have been amazing partners and extremely dependable.

    This companionship of three decades has only been possible due to their endless efforts and amazing quality material provided to us.

    We hope to extend this partnership for several decades to come.

    Madhav Printographics Private Limited (formerly Shivalik Printers), NCR (National Capital Region)

    We have been associated with them since 2014 with a combined Slotter scorer and from that day our association developed with them has grown with various installations.

    We are proud to be their partners.

    Fortuner Packaging (Group), Baddi, Himachal Pradesh

    Mr Vinay gupta is synonyms with the brand and a vital part of our family at Pooja industries. जो कहता है वो करता है (A man of his words) .No false promises regarding quality and always guides costumers in the right direction.

    We love you & will always be associated with your brand.

    Pooja packaging industries, Haldwani (Nanital), Uk

    We are glad to associated with you since 2010. Our entire plant has been set up by you

    We look forward to partner with you for many years and decades to come.

    Rajan Packers Group (Batala, Punjab)

    They have been an institution, a brand and above all a commitment for us.

    Buying a machine from them has always given us a sense of security that this machine will give us a quality product with production and no breakdowns.

    Proud to have them as our associate partners in providing 'Complete Corrugation Solutions'

    BP Lipeds, Baddi (Himachal Pradesh)

    We are proud be install their corrugating and box making machinery at both units in Jodhpur and Churu Rajasthan and are extremely satisfied with their continued support to the BVS group. 

    BVS Group (Jodhpur, Rajasthan)