High Speed Double Side Folder Gluer

Automatic folder gluer is consist of three parts which are feeding paper part, glue folding part and counting stacking part. Speed adjust by digital, range adjust by PLC, double frequency convertor synchronous operation, with quick reliable and precise control mode. Automatic feeding paper, automatic gluing and folding, automatic counting and stacking with output. Gluing speed can reach to 150m/min, energy-saving, labor saving.

Function of each unit:

1.      Feeding part

• Adopt adsorption type belt lead edge paper feeding method, accurately and stable.
• Adopt high-grade electromagnetic clutch and electromagnetic brake system. Paper feeding unit can be controlled individually. Easy operation.
• Creasing wheel is adjustable for the thickness 2-8mm of cardboard.
• Frequency control of motor speed with the glue folding unit, has a speed of 0-130m/min.
• Front baffle and the belts of the feeding unit can be adjusted right and left, quick adjustment of various size and length of the cardboard box.

2.      Glue folding part

• Main motor adopt frequency control of motor, no noise, convenient and
• Imported circular seamless docking convey belt made of high wear resistant materials, folding of cardboard accurately and
• Gluing unit selects high-quality stainless-steel gluing wheels, coating evenly, trouble free and glue
• Folding unit equipped with paper corrective and creasing corrective
• Folding speed 0-130m/min.
• Folding unit equipped with two rows fixed position wheel, precision
• The right and left baffles are adjusted

3.      Counting and stacking part

• With PLC programmable controller and touch screen digital control, easy operation, input date without downtime, auto counting, stacking and
• Counting unit adopt frequency control, speed can be
• With imported circular seamless docking convey belt, stacking trimly, has a speed of 0-130m/min.
• Counting and output pneumatically, with PLC, accuracy and
• Output unit adopt upper and lower belt compressing tightly, make the carton gluing firmly and output

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

THREE LAYER LINE

Pneumatic Mill Stand

TECHNIQUE PARAMETER

• RAW PAPER STAND ACTION MODE: THE WHOLE PNEUMATIC ACTION
• PAPER NIP RANGE(WORK WIDTH):MAX 1400MM MIN 800MM
• PAPER NIP DIAMETER:MAX ￠1500MM    MIN ￠350MM
• SINGLE SIDE MAX LOADING: MAX 3000KG
• SPINDLE CARRIER DIAMETER
• AIR SOURCE WORK PRESSURE(MPA):0.6-0.9MPA
• EQUIPMENT TOTAL POWER:5.5KW
• WORK ELECTRIC SOURCE:PRESSURE 440V FREQUENCY 50HZ
• BODY SHAPE SIZE: 4000×2000×1550(LONGT×HWIDTH×TALLNESS)

GROUND PAPER FEED CARRIAGE

TECHNIQUE PARAMETER

• VALIDITY WORK WIDTH: MAX 1400MM, MIN 800MM
• MAX      MECHANICAL     SPEED:100M/MIN                                 
• ECONOMIC SPEED: 60—80M/MIN
• WORK AIR PRESSURE: 0.6-0.9MPA           
• STEAM PRESSURE: 0.9-1.3MPA

STRUCTURE FEATURE

• SENDING-PAPER ADOPTS BY WIND ADSORPTION, MAINTAIN HIGH CONDITION OF THE STABILITY OF CORRUGATED MODEL BY FAN THROUGH THE CHAMBER IN COMBINED ADSORPTION CORRUGATED ROLLER FORMING NEGATIVE PRESSURE WITHIN 180 DEGREES
• ADOPTING AUTOMATIC CYCLE FOR GLUE, PNEUMATIC GLUING AND RESET.IT HAS BUFFERING EFFECT
• GLUE-COATING AREA OF ELECTRIC ADJUSTMENT, TU PASTE IS IN INDEPENDENT OPERATION WHEN STOP,TO PREVENT PASTE
• THE GULE ROLLER SURFACE USES SPECIAL ANILOX ENGRAVED DESIGNS AND CHROMIUM PLATING
• FLUCTUATION CORRUGATED ROLLER ADOPTS 48CRMO HIGH ALLOY STEEL, AFTER HEAT TREATMENT, HARDNESS IS IN HRC58-62 °BY GRINDING SURFACE AND HAVE CHROMIUM PLATING
• FLUTE: SPECIFIC FLUTE IS DESIGNATED BY CUSTOMER 

• The diameters of the pre-heaters are
  
• Pre-heater can do self-rotation to Increase the effect of heat conducting. Have manual brake
• The pre-heater can adopt gear motor constant speed rotation, uneasy to break
• The pre-heated wheel accord country pressure vessel making standard, and with pressure vessel Inspection
• Electric adjusting the pre-heating area; the adjusting range is 60°-240°.
• Valid Breadth: 1400mm

• Strong Safe guardrail and the full strong patterns plate to make sure the safety of the workers on the over bridge.
• On the single facer have drop system, sole frequency motor device, with the corrugated machine's speed at the same
• It adopt cotton tape tracking conveyer, strong friction force Better ventilation property
• The entire belt roll and the surface of the roll after grinding Processing and chrome
• the bridge suction adopt adsorb tension single corrugated paper, and adjusting the blast
• Volume to match the tension of different paper quality and speed.(can adopt frequency adjusting the blast volume)
• Vacuum absorption box can be adjusted according to the width of the
• Baffle electric adjusting, correcting the error and adjusting multi-ply corrugated paper. (it can adopt PLC control baffle auto location suction)
• The over bridge and pasting machine are operated individually easy to
• Suit the production line speed 100m/min

TECHNICAL PARAMETERS

• WORK WIDTH:1400MM
• PREHEATER ROLLER: Φ600MM ANGLE ADJUSTMENT RANGE: 60－220 degree

STRCTURE FEATURES

• EACH ROLLER IS HANDLED BY PRECISION GRINDING CHROMIUM PLATING,CLEAN AND DURABLE
• PREHEAT ROLLER PROFESSIONAL MANUFACTURE, ACCORD WITH NATIONAL PRESSURE VESSEL SAFETY STANDARDS
• ELECTRIC ADJUST ANGLE, ADAPT DIFFERENT PAPER SPEED

GLUE MACHINE 

• High precision and chrome plated anilox roller; well-distributed glue and used up less
• Auto circle glue supply system to prevent the sinking of the
• Have pasting roll low speed rotation suction. Avoid glue
• Pressing roll and the pasting roll, pasting roll and the glue roll gap electric adjusting.
• Electric adjusting the thickness of gluing. With the number (it can adopt PLC auto adjusting gluing system )
• Upper gluing pressing system adopt pressing roller, lift and drop the pneumatic controls. (It can choice the spring pressing stick).
• It adopts frequency motor as device, and at the same time with the double
• It adopt magic eye follow system, stop paper or hot plate stopping the machine, the pressing roll auto
• Matching speed: 100m/min.
• Valid Breadth:

DOUBLE FACER 

• Surface of the Heater plate is grinded: Height .600mm×12PCS
• High strength complex bridge, strong system, good looking outside, suit high speed working
• Heating unit adopts concentrated press rollers; wholly fluid power raising and lowering. According to the cardboard, hand subsection press and electric press are adopted for choice, which Is good for the adherence and moldings of the cardboard.(can choice gravity roller pressing plate mixture to press. press plate groups can choice, and auto controlled the numbers by PLC )
• Cooling unit adopts concentrated press and carrier rollers to make sure of the molding
• Hand correcting the error device and S type pneumatic tension device are adopted on the up cotton fabric belt;(With auto correcting the error device for choice)
• TS type Hand tension device and pneumatic tension device are adopted on the up cotton fabric belt; with simple and practical
• Steam pipeline rational layout, according paperboard lay and the speed can be to achieve the hot plate separate group adjusting the
• Driving roller is packaged with type wearable rubber, which reduces the noise and improves the service life of the cotton fabric
• Matching speed: 100m/min
• Valid Breadth: 1400mm

THIN BLADE SLITER SCORER

• High quality alloy steel thin blade, automatic grading
• Electric rectify deviations, electric up and down, synchronously adjusting the creasing
• Crosscut motor and transmission motor all adopts inverter, match the paperboard speed
• Glide type bottom wheel, safe, adjustable, good paperboard
• Electrical equipment adopts famous brand and imported products, reliable performance
• Min crosscut width： 130mm
• Min creasing: 5 blades 8 scorers
• Matching speed: 100m/min
• Matching width: 1400mm

NC CUTOFF 

• Adopt rotary blade cutting type double blades up and down in series, can produce two cardboard with different
• Man-machine interface, screen display for production information displaying, read and
• The precise adjustable gapless gear ensures accurate mesh, running balance, high precise and less
• Cutting length: 400mm-9999mm, matching speed: 100m/min. 

SHEET DELIVERY

• Conveying ways the system uses: TWO up-layers conveys papers vertically
• The height that vertical output reaches: 1600mm
• The speed of the double layer longitudinal paperboard-conveying machine:43m/min(50hz)
• The speed of the horizontal conveying machine: 48m/min the length of the gliding frame:3500mm
• The bottom layer accept length: 3000mm, the super stratum accept length:2000mm
• Suitable for the production flows with the speed of 100m/min a and paper breadth of 1400mm
• The automatic ascending system and adapts the placing of papers by the light switch
• The down layer matches the speed of the horizontal conveying machine, the upper level transports the machine and a paper machine

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of each line basic and additional machines can be described as below:

FIVE LAYER

Pneumatic Mill Stand

TECHNIQUE PARAMETER

• RAW PAPER STAND ACTION MODE: THE WHOLE PNEUMATIC ACTION
• PAPER NIP RANGE(WORK WIDTH):MAX 1400MM MIN 800MM
• PAPER NIP DIAMETER:MAX ￠1500MM    MIN ￠350MM
• SINGLE SIDE MAX LOADING: MAX 3000KG
• SPINDLE CARRIER DIAMETER
• AIR SOURCE WORK PRESSURE(MPA):0.6-0.9MPA
• EQUIPMENT TOTAL POWER:5.5KW
• WORK ELECTRIC SOURCE:PRESSURE 440V FREQUENCY 50HZ
• BODY SHAPE SIZE: 4000×2000×1550(LONGT×HWIDTH×TALLNESS)

GROUND PAPER FEED CARRIAGE

TECHNIQUE PARAMETER

• VALIDITY WORK WIDTH: MAX 1400MM, MIN 800MM
• MAX      MECHANICAL     SPEED:100M/MIN                                 
• ECONOMIC SPEED: 60—80M/MIN
• WORK AIR PRESSURE: 0.6-0.9MPA           
• STEAM PRESSURE: 0.9-1.3MPA

STRUCTURE FEATURE

• SENDING-PAPER ADOPTS BY WIND ADSORPTION, MAINTAIN HIGH CONDITION OF THE STABILITY OF CORRUGATED MODEL BY FAN THROUGH THE CHAMBER IN COMBINED ADSORPTION CORRUGATED ROLLER FORMING NEGATIVE PRESSURE WITHIN 180 DEGREES
• ADOPTING AUTOMATIC CYCLE FOR GLUE, PNEUMATIC GLUING AND RESET.IT HAS BUFFERING EFFECT
• GLUE-COATING AREA OF ELECTRIC ADJUSTMENT, TU PASTE IS IN INDEPENDENT OPERATION WHEN STOP,TO PREVENT PASTE
• THE GULE ROLLER SURFACE USES SPECIAL ANILOX ENGRAVED DESIGNS AND CHROMIUM PLATING
• FLUCTUATION CORRUGATED ROLLER ADOPTS 48CRMO HIGH ALLOY STEEL, AFTER HEAT TREATMENT, HARDNESS IS IN HRC58-62 °BY GRINDING SURFACE AND HAVE CHROMIUM PLATING
• FLUTE: SPECIFIC FLUTE IS DESIGNATED BY CUSTOMER 

PAPER PRE-HEATER

• The diameters of the pre-heaters are
  
• Pre-heater can do self-rotation to Increase the effect of heat conducting. Have manual brake
• The pre-heater can adopt gear motor constant speed rotation, uneasy to break
• The pre-heated wheel accord country pressure vessel making standard, and with pressure vessel Inspection
• Electric adjusting the pre-heating area; the adjusting range is 60°-240°.
• Valid Breadth: 1400mm

SINGLE OVERHEAD BRIDGE

• Strong Safe guardrail and the full strong patterns plate to make sure the safety of the workers on the over bridge.
• On the single facer have drop system, sole frequency motor device, with the corrugated machine's speed at the same
• It adopt cotton tape tracking conveyer, strong friction force Better ventilation property
• The entire belt roll and the surface of the roll after grinding Processing and chrome
• the bridge suction adopt adsorb tension single corrugated paper, and adjusting the blast
• Volume to match the tension of different paper quality and speed.(can adopt frequency adjusting the blast volume)
• Vacuum absorption box can be adjusted according to the width of the
• Baffle electric adjusting, correcting the error and adjusting multi-ply corrugated paper. (it can adopt PLC control baffle auto location suction)
• The over bridge and pasting machine are operated individually easy to
• Suit the production line speed 100m/min

TECHNICAL PARAMETERS

• WORK WIDTH:1400MM
• PREHEATER ROLLER: Φ600MM ANGLE ADJUSTMENT RANGE: 60－220 degree

STRCTURE FEATURES

• EACH ROLLER IS HANDLED BY PRECISION GRINDING CHROMIUM PLATING,CLEAN AND DURABLE
• PREHEAT ROLLER PROFESSIONAL MANUFACTURE, ACCORD WITH NATIONAL PRESSURE VESSEL SAFETY STANDARDS
• ELECTRIC ADJUST ANGLE, ADAPT DIFFERENT PAPER SPEED

GLUE MACHINE 

• High precision and chrome plated anilox roller; well-distributed glue and used up less
• Auto circle glue supply system to prevent the sinking of the
• Have pasting roll low speed rotation suction. Avoid glue
• Pressing roll and the pasting roll, pasting roll and the glue roll gap electric adjusting.
• Electric adjusting the thickness of gluing. With the number (it can adopt PLC auto adjusting gluing system )
• Upper gluing pressing system adopt pressing roller, lift and drop the pneumatic controls. (It can choice the spring pressing stick).
• It adopts frequency motor as device, and at the same time with the double
• It adopt magic eye follow system, stop paper or hot plate stopping the machine, the pressing roll auto
• Matching speed: 100m/min.
• Valid Breadth:

DOUBLE FACER 

• Surface of the Heater plate is grinded: Height .600mm×12PCS
• High strength complex bridge, strong system, good looking outside, suit high speed working
• Heating unit adopts concentrated press rollers; wholly fluid power raising and lowering. According to the cardboard, hand subsection press and electric press are adopted for choice, which Is good for the adherence and moldings of the cardboard.(can choice gravity roller pressing plate mixture to press. press plate groups can choice, and auto controlled the numbers by PLC )
• Cooling unit adopts concentrated press and carrier rollers to make sure of the molding
• Hand correcting the error device and S type pneumatic tension device are adopted on the up cotton fabric belt;(With auto correcting the error device for choice)
• TS type Hand tension device and pneumatic tension device are adopted on the up cotton fabric belt; with simple and practical
• Steam pipeline rational layout, according paperboard lay and the speed can be to achieve the hot plate separate group adjusting the
• Driving roller is packaged with type wearable rubber, which reduces the noise and improves the service life of the cotton fabric
• Matching speed: 100m/min
• Valid Breadth: 1400mm

THIN BLADE SLITER SCORER

• High quality alloy steel thin blade, automatic grading
• Electric rectify deviations, electric up and down, synchronously adjusting the creasing
• Crosscut motor and transmission motor all adopts inverter, match the paperboard speed
• Glide type bottom wheel, safe, adjustable, good paperboard
• Electrical equipment adopts famous brand and imported products, reliable performance
• Min crosscut width： 130mm
• Min creasing: 5 blades 8 scorers
• Matching speed: 100m/min
• Matching width: 1400mm

NC CUTOFF 

• Adopt rotary blade cutting type double blades up and down in series, can produce two cardboard with different
• Man-machine interface, screen display for production information displaying, read and
• The precise adjustable gapless gear ensures accurate mesh, running balance, high precise and less
• Cutting length: 400mm-9999mm, matching speed: 100m/min. 

SHEET DELIVERY

• Conveying ways the system uses: TWO up-layers conveys papers vertically
• The height that vertical output reaches: 1600mm
• The speed of the double layer longitudinal paperboard-conveying machine:43m/min(50hz)
• The speed of the horizontal conveying machine: 48m/min the length of the gliding frame:3500mm
• The bottom layer accept length: 3000mm, the super stratum accept length:2000mm
• Suitable for the production flows with the speed of 100m/min a and paper breadth of 1400mm
• The automatic ascending system and adapts the placing of papers by the light switch
• The down layer matches the speed of the horizontal conveying machine, the upper level transports the machine and a paper machine

Mini Auto folder gluer machine is suitable for small packaging for corrugated boxes, such as cosmetics, medicine, wine box, CD bag, express bag, hexagonal box, other cardboard and micro corrugated paper packaging .

The box making process from paper feeding to gluing, folding and collection are all automated. And the whole process is continuous, stable, reliable, high speed, simple and convenient operation with low energy consumption.  At the same time, it has the advantages of beautiful shape, compact structure, low noise and long service life. It is an ideal paper box forming equipment.

 Basic configuration of the whole machine

1 Machine base is made of whole steel plate, the main wall plate is 16mm thick, all using laser cutting technology, and after hot and cold treatment, the machine has good rigidity.

2 guide plate adjustment adopts screw double-sided adjustment, optional electric adjustment, and upper and lower guide plate can be adjusted at the same time.

3 the main bearing and bearing seat are all MNC brand bearings.

4 plane belt with MNC brands.

5 easy to operate, stable and reliable, low failure rate.

6 flexible function, according to the selected configuration can meet the various shapes and specifications of the carton forming.

7 driving wheel cone design, can play a role in correcting deviation.

8 equipped with wireless remote control, remote control operation easy to master, convenient size change, saving labor.

9 the machine is controlled by PLC, easy to operate and touch screen adopt imported electrical appliances, stable and reliable, low failure rate. The whole machine adopts double inverter control, more accurate control.

10 the design speed of 180m/min

Basic structure and working principle

 According to the structure can be divided into: host part and conveying part

Basic functions (i.e. box making form) : General two folded edge paste box.

 basic structure and principle: divided into paper feeding, folding, pressure transmission, transmission and electricals 

Paper feeding section: seven 30mm wide paper feeding tapes (or five 30mm wide paper feeding tapes);14mm metal plate horizontal mobilization set width, embossed power guide wheel to guide out of the paper belt: left and right sides set baffle, with the product style left and right mobilization; the paper part with three paper knives, according to the actual sample to adjust the asymmetric length; The whole match is completed quickly and conveniently, and the continuous automatic and correct paper feeding; Equipped with infinitely variable speed to adjust the feeding distance.

The folding part: the folding part of the selection of 50mm bottom and 50mm wide abductor belt (650/850 model belt appropriate narrowing) combination; Left and right finish the second fold 180 degrees. The fourth fold line is fully combined at 180 degrees; Adjust the left and right regulating wheels according to different positions to match and fold more smoothly; The lower bearing guides the belt to correct operation. Both sides of the unique design of the cone wheel can adjust the belt speed, to achieve the effect of deviation correction.

Pressure part: up and down drive adjustable length; Continuous automatic box stacking to ensure the box into the conveying department accurately. Equipped with kick plate device and other three counts; According to different box type. Paper adjusting system makes box pressing more perfect.

Conveying part: the whole conveying part can be moved back and forth; Balanced pressure, neat delivery, to ensure perfect quality; A functional device can be formed from rubber.

Electrical appliance Department: whether the original place of electrical appliances is configured, the man-machine interface is customized according to customer requirements.

Main technical parameters:

Adapt to paper: can do two fold edge paste, can do more than 250 grams of cardboard, 3 layers of corrugated board.

Our Combined Pressure folder gluer allows both universal and die cut corrugated cartons to be flap pasted. Comes with auto feeder, grinder and combined pressure belt.

The most loved folder gluer machine for corrugated boxes and mono-cartons. Laminated/coated/printed corrugated board can also be pasted on this machine using an additional grinding attachment.

The grinder makes an incision on the laminated/coated surface to apply the gum clinically so that flap can be pasted securely.

The machine is extremely easy to operate and any operator can be easily trained to work this at a high productivity. This is extremely flexible for all production levels of packaging manufacturers.

Machine can be ordered with single or double glue tank.

In double tank boxes can be fed from both sides to get 'twice the productivity' of one machine.

DOUBLE FACER WITH HOT PLATES AND DRIVE ROLL

Double facer is at heart of a production line, After the fluting, the flute layers are passed through a double facer to apply heat and pressure to form a strong corrugated board.

Major parts of the facer is:

1. Hot plates
2. Cotton conveyor belt
3. Drive roller 

• Surface of the Heater plate is grinded: Height .600mm×12PCS / 18 pc/20/24 pcs  according to speed and width of line
• Strength complex bridge, strong system, good looking outside, suit high speed working.
• Heating unit adopts concentrated press rollers; wholly fluid power raising and lowering. According to the cardboard, hand subsection press and electric press are adopted for choice, which Is good for the adherence and moldings of the cardboard.(can choice gravity roller pressing plate mixture to press. press plate groups can choice, and auto controlled the numbers by PLC )
• Cooling unit adopts concentrated press and carrier rollers to make sure of the molding quality.
• Hand correcting the error device and S type pneumatic tension device are adopted on the up cotton fabric belt;(With auto correcting the error device for choice)
• TS type Hand tension device and pneumatic tension device are adopted on the up cotton fabric belt; with simple and practical structure.
• Steam pipeline rational layout, according paperboard lay and the speed can be to achieve the hot plate separate group adjusting the temperature.
• Driving roller is packaged with type wearable rubber, which reduces the noise and improves the service life of the cotton fabric belt.
• Matching speed:  60/80/100m/120m/150/180m  per minute
• Valid Breadth: 1400mm/1600mm/1800mm/2000 mm/2200mm

Semi Auto Master Folder Gluer 2800 mm Open Width) comes with Auto Lift Table, Auto Stack and Count is suitable for flap pasting universal cartons that are typically made on slotters, RS4s, printer slotters and so on.

Semi-Automatic Gluing Machine is used for gluing flap of corrugated boxes. This machine is an alternative to stitching machine. Sheet feeding table i.e. Auto Lifting with Photoelectric Sensor will keep the feeding table on the correct feeding height. Glue applicator is made from copper and stainless alloy steel allowing no glue leakage. Corrugation belt to avoid sheets, Top feeding roll covered with durable rubber to assure correct feeding. Photoelectric sensor to the stacking height of carbon & the counting unit sheet delivery according to present quantity.

Features:

• One-minute quick change
• Easy operation, no prior training required.
• Suitable for producing corrugated cardboard box with 3, 5 or 7 ply
• Exquisitely designed paste-head, the pasting roller is made of acid-resistant and erosion-proof refined steel.

Specification:

Max. Size (L+W)x(mm)              :2600

Min. Size (L+W)x(mm)               :400

Height of Feeding (mm)            :1300

Power (kw)                                    :2.5

Weight (kg)                                   :2300

Speed (m/min)                             :40

Dimensions (mm)                   :4800x2000x2000m