Folder Gluers & Stitchers

Box Stitcher (Double Pin) Servo Based

Double pinning machine is one of the most preferred and versatile machineries that can be owned by box manufacturers in Indian subcontinent. The product is ideal for single and two parallel pin at a time. Our Double Pin manual stitcher comes with double servo control for high speed with precision and control. The machine is extremely easy to use compared to traditional manual stitchers that need operators with considerable experience. 

The machine is more durable compared to a common or angular box stitcher with much lesser need for maintenance and spares over the lifetime of the machine. Thus helps bring higher productivity with better economics for a box manufacturer. 

Our product has served hundred of corrugation manufacturers over several decades. 

Features and technical Parameter

1. The Max speed:260 times/ min
2. Single and double nails can choose
3. Sideling nails
4. Machine size: 2000*700*1820(L*W*H)
5. Weight: about 450 kg
6. Available stitching range:1600mm
7. Nail foot width:13mm
8. Flat wire type:16# (2.2*0.8mm)
9. Servo motor
10. Servo drivers
11. Touch Screen

Our Combined Pressure folder gluer allows both universal and die cut corrugated cartons to be flap pasted. Comes with auto feeder, grinder and combined pressure belt.

The most loved folder gluer machine for corrugated boxes and mono-cartons. Laminated/coated/printed corrugated board can also be pasted on this machine using an additional grinding attachment.

The grinder makes an incision on the laminated/coated surface to apply the gum clinically so that flap can be pasted securely.

The machine is extremely easy to operate and any operator can be easily trained to work this at a high productivity. This is extremely flexible for all production levels of packaging manufacturers.

Machine can be ordered with single or double glue tank.

In double tank boxes can be fed from both sides to get 'twice the productivity' of one machine.

Single Piece Semi Auto Servo Corrugated Box Stitcher comes with jumbo roll facility and digital display for monitoring and changing sizes.

Auto stack, Auto count and 'one push' Auto strap can be attached to make the machine output faster and more efficient.

This high speed Stitching machine has become a staple in corrugation packaging industry today due to its precision and high speed and is an essential addition for packaging houses to continue to be productive. 

Standard size is 2600mm.

Technical parameter:

Main structure:

• Fuji Japanese double servo drive,
• High precision mechanical transmission parts that effectively reduce failure rate
• Delta touch screen operation to easily input control parameters
• Adopts top international brand PLC control system
• Used Stepper motor drives whereby precise size or dimension is easier and quicker
• Contactor control box use Siemens brand
• Photoelectric and close switch adopts Schneider brand
• Bottom die, blade made by Japan's tungsten steel 
• Single screw , double nail , strengthen nails ( two head is double for single screw) in the middle of a one-time, fit the different demands of different customers to nail.
• Change the carton size and adjust screw pitch in a minute
• Can nail box with a cover & without cover carton box
• Automatic counting - equipped with photoelectric sensors - on the feeding table feed automatically rises
• After a period of automatic counting function, make the finished product number according to quantity (1-99) 
• Mechanical speed: 600 nail/min
• Nailing distance: adjustable from 30-120mm
• Lifting table effective height: 900 mm
• Machine covers an area of 2.8 x1.7 x1.8 meters
• The machine weight: 2.0tons
• Can store up to a 1000 order programs

Auto Stitcher now invented with Auto-Feeding system to reduce manual labor and achieve higher production. 

Key features:

1. Auto feed, auto fold and auto stacker delivery with counter
2. Four servo motor drive imported from TAIWAN DELTA, Accurate precision, reduce the mechanical transmission parts, can effectively reduce the mechanical failure rate
3. The whole control system adopts Delta PLC control system
4. Control the contactor in the cabinet are all of Germany's Siemens brand
5. Relays, circuit breaker adopts French Schneider brand, photoelectric and proximity switch adopts Autonics Korea brand
6. Bottom die , blade adopt Japan's tungsten steel production (wear)
7. The whole stitch head adopt specifical tungsten, CNC precision machining
8. Change carton size and adjust carton nail distance only take one minute can be completed, greatly save time it is easy to operate
9. Can nail box & has a lid without cover carton box (with and without cover is required at time of order to nail in mechanical specification)
10. After a period of automatic counting function, completes the product number can be set according to the number (1-99) fold, to the end of the conveying machinery, convenient packing banding. 
11. Machine : 600 nail/min 
12. Nail distance: 30-120 mm Arbitrary adjustable
13. A dual purpose, i can stitch single piece and double piece, and irregular carton
14. Size adopt full computerized control, change size only take 2-3 mins
15. Can stitch strengthen nail, single nail , double nail, once complete 
16. Feed automatic counting, finished product is sent out banding
17. Suitable for small and medium carton, binding quickly and save labor, there is no limit to the technology
18. Adjustment nail distance , use computer set up , adjust nail distance automatically, nail distance 30-120 mm arbitrary adjustable
19. The machine adopts computer screen display failure
20. The bottom without cover carton also can nail (special)
21. Used three layer, five layer corrugated cardboard, seven layers (seven layers need special instructions)
22. The machine adopt four servo motors( two motor for stitch head , another two for nail distance motor)

1. Four servo motor  drive imported from Fujee /delta
2. Accurate precision, reduce the mechanical transmission parts, can effectively reduce the mechanical failure rate.
3.  The whole control system adopts Delta PLC control system
4. Control the contactor in the cabinet are all  of international brand.
5. Relays, circuit breaker adopts international brand, photoelectric and proximity switch adopts top international  brand.
6. Bottom die , blade adopt Japan's tungsten steel production (wear)
7. The whole stitch head adopt specifically  tungsten, CNC precision machining
8. Change carton size and adjust carton nail distance only take one minute can be completed, greatly save time it is easy to operate.
9. Can nail box & has a lid without cover carton box (with and without cover is required at time of order to nail in mechanical specification).
10. After a period of automatic counting function, completes the product number can be set according to the number (1-99) fold, to the end of the conveying machinery, convenient packing banding.
11. Machine : 600 nail/min
12. Nail distance: 30-120mm Arbitrary adjustable
13. A dual purpose, i can stitch single piece and double piece, and irregular carton
14. Size adopt full computerized control, change size only take 2-3mins
15.  Can stitch strengthen nail, single nail , double nail, once complete 
16.  Feed automatic counting, finished product is sent out banding
17. Suitable for small and medium carton, binding quickly and save labor, there is no limit to the technology:
18. Adjustment nail distance , use computer set up , adjust nail distance automatically,  nail distance30-120mm arbitrary adjustable
19. The machine adopts computer screen display failure.
20. The bottom without cover carton also can nail (special)
21. Used three layer, five layer corrugated cardboard, seven layers (seven layers need special instructions)
22. The machine adopt four servo motors( two motor for stitch head , another two for nail distance motor)
23. The whole machine order adjustment (optional)

AUTO FOLDER GLUER STITCHER

A combined machine for gluing and stitching in one line ,it gives opportunity to high range box manufacturers for  mass production and easy change over jobs to glue to stitching and stitching to glue. He can alternate the box flap stitching and gluing as per nature of his customer and product required to pack inside.

Machine gives combined features of similar to individual machines .

Features at a glance:

• Servo based touch screen operation for stitching section
• Touch screen PLC operation for auto folder gluer
• Efficient suction belt feeding for board for both sections at one place
• Stacker and counting facility
• Folding automatic
• Provision to attach auto strapping machine on or offline

MODEL     *            2000                                2400

                          STITCHING      GLUE             STITCHING     GLUE

SPEED  /MIN            100           180                100                  180

Max size(FXA)        1000x2000   1200x2000    1000x2400       1200x2400

Min size                  300x800         300x800       300x800         300x800 

Max size (C)/Min          400/180                                    600/180

Min                                17/18                                        17/18

Flap D                               40                                            40

wire                                  17/18#                                    17/18#

First stitching                       25                                        25

Stitching distance                50-90                                 50-90

*all sizes mentioned in MM unless marked

High Speed Double Side Folder Gluer finds unique and critical application in gluing two corrugated cartons of smaller size. Due to limited size of offset printing presses in most parts of India and South Asia this machine helps introduce manufacturing joint  'at scale' for die cut corrugated boxes with offset printing.

It can be used for AA, AB two pieces or single piece carton box molding. This machine can replace manual gluing machine, reduce the labour strength . Because of the automatically is high, it is compared with traditional gluing c arton box machine, Both reduce the manpower, and greatly improve the quality of products, and reduce the labour cost. The pressing and sticking department of this machine outputs finished carton box from the paper feeding end .one worker completes the paper feeding and collects the finished carton box , the another worker specially folds and corrects the carton box .  So this machine only need two workers to compete the operation and reduce the area occupied of the equipment . Paper processing range : A-E corrugated flute 

This machine adopts double frequency converter to adjust speed , PLC centralized control , operating control accurately .

The paper feeding system is equipped with strength suction paper feeding , can transport single , double pieces paperboard . In the double feed mode , the lift and right of paper feed wheels have independent servo driving device to cooperate with the action of bonding part , no matter whether he cardboard on the left and right sides reaches the paper feeding wheel on the other side of the paper feeding part to stop the paper feeding.

  When the adhesive department is making double sheets carton box molding , two sheets can be coated with glue(middle hot melt glue ) ,Three parts pneumatic positioning , the upper pneumatic pressing , the two pieces is adhesive into one , adhesive is firm . The pressure paperboard department is the final molding structure . After the gluing into one piece , it can be folded into shape by manually . Meanwhile pressing the lines for the carton box ,  and the tile line of the cross problems to be corrected manually, into the bottom of the machine from the surface of the pressing belt to complete the final molding.

Automatic folder gluer is consist of three parts which are feeding paper part, glue folding part and counting stacking part. Speed adjust by digital, range adjust by PLC, double frequency convertor synchronous operation, with quick reliable and precise control mode. Automatic feeding paper, automatic gluing and folding, automatic counting and stacking with output. Gluing speed can reach to 150m/min, energy-saving, labor saving.

Function of each unit:

1.      Feeding part

• Adopt adsorption type belt lead edge paper feeding method, accurately and stable.
• Adopt high-grade electromagnetic clutch and electromagnetic brake system. Paper feeding unit can be controlled individually. Easy operation.
• Creasing wheel is adjustable for the thickness 2-8mm of cardboard.
• Frequency control of motor speed with the glue folding unit, has a speed of 0-130m/min.
• Front baffle and the belts of the feeding unit can be adjusted right and left, quick adjustment of various size and length of the cardboard box.

2.      Glue folding part

• Main motor adopt frequency control of motor, no noise, convenient and
• Imported circular seamless docking convey belt made of high wear resistant materials, folding of cardboard accurately and
• Gluing unit selects high-quality stainless-steel gluing wheels, coating evenly, trouble free and glue
• Folding unit equipped with paper corrective and creasing corrective
• Folding speed 0-130m/min.
• Folding unit equipped with two rows fixed position wheel, precision
• The right and left baffles are adjusted

3.      Counting and stacking part

• With PLC programmable controller and touch screen digital control, easy operation, input date without downtime, auto counting, stacking and
• Counting unit adopt frequency control, speed can be
• With imported circular seamless docking convey belt, stacking trimly, has a speed of 0-130m/min.
• Counting and output pneumatically, with PLC, accuracy and
• Output unit adopt upper and lower belt compressing tightly, make the carton gluing firmly and output

Semi Auto Master Folder Gluer 2800 mm Open Width) comes with Auto Lift Table, Auto Stack and Count is suitable for flap pasting universal cartons that are typically made on slotters, RS4s, printer slotters and so on.

Semi-Automatic Gluing Machine is used for gluing flap of corrugated boxes. This machine is an alternative to stitching machine. Sheet feeding table i.e. Auto Lifting with Photoelectric Sensor will keep the feeding table on the correct feeding height. Glue applicator is made from copper and stainless alloy steel allowing no glue leakage. Corrugation belt to avoid sheets, Top feeding roll covered with durable rubber to assure correct feeding. Photoelectric sensor to the stacking height of carbon & the counting unit sheet delivery according to present quantity.

Features:

• One-minute quick change
• Easy operation, no prior training required.
• Suitable for producing corrugated cardboard box with 3, 5 or 7 ply
• Exquisitely designed paste-head, the pasting roller is made of acid-resistant and erosion-proof refined steel.

Specification:

Max. Size (L+W)x(mm)              :2600

Min. Size (L+W)x(mm)               :400

Height of Feeding (mm)            :1300

Power (kw)                                    :2.5

Weight (kg)                                   :2300

Speed (m/min)                             :40

Dimensions (mm)                   :4800x2000x2000m

 Angular Box Stitcher (ABS) is the most widely used stitcher in Indian and South Asian market. We bring forth the best in class ABS stitchers running today in thousands of corrugation manufacturing unit. 

Straight Model Available for Smaller Boxes. Bottom sealing attachment is also available on order.

Selection of size can be decided on the basis of size of box. Machine is used with flat wire.

OPERATION MANUAL

The first essential to good stitching is a clean cut-off. Keep the knives sharp and see that the Cutting Tube is in contact with the Cutting Knife.

CUTTING KNIFE 

This is a rectangular plate having its (our cutting edges. By the change  of  three hole at  the position of one edge: One Cutting Knife can be used twelve times. So it has a Iong life. 

CUTTING TUBE 

The having particularly only one cutting edges made re-grindable. Care must be taken when grinding to see that the hole is the foremost point.

SETTING THE CUT OFF

After adjustment of cutting edge the Cutting Tube should be replaced such that it contacts with the cutting knife. Then clamp up.

Make sure that contact is secured and also that it is not so tight as  to  interfere  with the free movement of the cutting knife under the action of cut-off slide.

THREADING

The path of the wire is between the two strips and third hole of wire guide spring, then under ’two roller fitted with head and over the Roller fitted with slider  with adjusting nut. After that under the Feeder roller and over the Gripper Block then in the mouth of Cutting Tube.

Care must be taken to push forward the end of the wire, only just to protrude beyond the mouth of the Cutting Tube. If it is pushed too forward, buckling may occur  due  to the end of the wire arriving at the Loop Bar before this is in the position to receive it.

SETTING FOR THICKNESS

According to the thickness of the job; the supply of wire can be adjusted from Feed Adjusting Screw. If short supply is needed then tight the adjusting screw.

If job is thick then loose the adjusting screw. Make sure that the Cutting Knife should not touch with the Former Driver when screw is to be tightened, and should not touch to the Cutter Slide when screw is to be loosed.

Thickness between former driver and Clinches Ram can be adjusted from Eccentric Adjuster by the graduation mark indicated on the Arm.

LUBRICATION

Do not neglect to lubricate both in the oil cups and in other obvious  places.  Remember that this is light and fast machine, Do not use heavy oil

Sujata Double Head Box Stitcher is our latest innovation in corrugated industry with the durability and reliability synonymous with our brand. Our Double Head Stitcher comes with our Auto Stitching Head capable of high speed, precise and reliable output. All major components are manufactured in our factories in India with focus on durability and longevity.

Features and technical Parameter

• The Max speed:200 times/ min
• Machine size: 2000*700*1820(L*W*H)
• Weight: about 450 kg
• Available stitching range: 52 Inches, 60 inches
• Nail foot width:13mm
• Flat wire type:16# (2.2*0.8mm)