Name: Sujata Die Cutting Based Corrugation Plant
Brand: Sujata
Price: 2835000.0 INR
Availability: InStock

High Speed 2 Ply Automatic Corrugation Plant

Sujata Two Ply Automatic Corrugation Plant

2 Ply Automatic Corrugation Plant

Rs. 3,675,000.00

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Production: 8-10T per Day 20000-25000 Master Cartons (approximately)

Heating Source: Electric or Steam

Manpower Dependence: Extremely Low

Manpower Required: 5-10

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

Qnty

Particulars

One

Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless), this made in India gem is a high-speed single facer machine with ability to produce superior quality corrugated board at a rapid pace

Size: 1600mm

Features:

· High Speed, Pneumatic Pressure

· Heavy duty air blower

· Auto Gum Circulation

· Flute Roller

· Upper Roll Diameter.: 280mm

· Middle Roll Diameter: 300mm

· Heavy duty pressure

· Speed 35-60 meter/min depending on customer's heating preference

· Attachable to electric/steam/ oil heating

Technical Data

Size	1600mm
Power	13
Speed (m)	35-60/min
Heating load (kw)	42

One

SUJATA Shaftless Reel Stand for Corrugation Machine (Electric Type)

Mill Roll Stand is a Twin Roll Paper Reel Loader that unwinds during the working of a corrugation line and supplies paper to a single facer corrugating machine. It plays a pivotal part in converting liner paper to corrugated board seamlessly.

Electric mill stand is shaftless and has hence the ability to pick the reel from core. Bulge nut inserts in paper roll to lift the stand without excessive physical labour. Pneumatic air lock is a priceless feature to carry and lift the reel without loss of tension.

TECHNCAL PARAMETERS

* PAPER NIP RANGE (WORK WIDTH) : MAX 1200- 1600MM MIN 800MM

* PAPER NIP DIAMETER:MAX ￠1500MM MIN ￠350MM

* SINGLE SIDE MAX LOADING: MAX 3000KG

* AIR SOURCE WORK PRESSURE(MPA): 0.6-0.9MPA

* EQUIPMENT TOTAL POWER:5.5KW

* WORK ELECTRIC SOURCE: PRESSURE 440V FREQUENCY 50HZ

One

Sujata NC Reel sheet cutter can be used for set-length cutting reel paper and single facer board, change order fast, high cutting precision, fast work speed, low waste, it also suit for color-printing box package.

Size: 1600mm

Features

• The machine adopts PLC with touch screen operate design, operator can know detailed work status.

• Adopts variable frequency motor reduce the fault caused by transmission wearing.

• Computer restores many production orders, human-machine interface

• Use high quality variable frequency motor.

• Teeth surface be quenching and grinding, high precision transmission, low noise, transmission part lubrication adopts oil pump automatic recycle design.

• Used high speed flat type knife, high hardness with long use life. Precision adjustable gapless gear ensure accurate mesh, good cutting with high straightness, protect knife

Technology Parameter:

• Design speed:70m/min

• Working speed:0-70m/min

• Cutting length:300-9999mm Cutting precision:±1.5mm

• Effect width:1400-3000 mm

• Cutting layer: single layer, double layer

One

Sujata Automatic stacker is designed to stack and deliver 2 ply corrugated boards in neat piles after being freshly minted from our high speed 2 ply corrugated line

Size: 1600mm

The Max. Speed of collection paper:70m/min
The Max. Length of collection paper :1400mm
This machine can be collected at the same time at most 4 pieces of paper
The machine can realize count automatically, automatic stacking, automatic stamping
Stacker hight:100mm
The machine have special leading edge Aligning institution
The automatic stacking machine cost is low. Small footprint, save man power ,Is the best choice of medium-speed fitting machine.
Floor area : 3.5*1.9m

Sujata Corrugation Plant

Rs. 7,061,250.00

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Production: 8-12T per Day 25000-35000 Master and Die Cut Cartons (approximately)

Heating Source: Electric or Steam

Manpower Dependence: Extremely Low

Manpower Required: 5-10

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

Qnty

Particulars

One

SUJATA Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless)

Size: 1600mm

Features:

· High Speed, Pneumatic Pressure

· With Hard Chromed B Flute Rolls

· Steam Heating

· Heavy duty air blower

· Auto Gum Circulation

· Roll Diameter.: 280mm

· Heavy duty pressure

· Speed 55-60 meter/min

One

SUJATA Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless)

Size: 1600mm

Features:

· High Speed, Pneumatic Pressure

· Hard Chromed F Flute Rolls

· Steam Heating

· Heavy duty air blower

· Auto Gum Circulation

· Roll Diameter.: 280mm

· Heavy duty pressure

· Speed 55-60 meter/min

One

SUJATA Shaftless Reel Stand for Corrugation Machine (Electric Type)

TECHNCAL PARAMETERS

* PAPER NIP RANGE (WORK WIDTH) : MAX 1800MM MIN 800MM

* PAPER NIP DIAMETER:MAX ￠1500MM MIN ￠350MM

* SINGLE SIDE MAX LOADING: MAX 3000KG

* AIR SOURCE WORK PRESSURE(MPA): 0.6-0.9MPA

* EQUIPMENT TOTAL POWER:5.5KW

* WORK ELECTRIC SOURCE: PRESSURE 440V FREQUENCY 50HZ

One

Sujata NC Reel sheet cutter can be used for set-length cutting reel paper and single facer board, change order fast, high cutting precision, fast work speed, low waste, it also suit for color-printing box package.

Size: 65”

Features

• The machine adopts PLC with touch screen operate design, operator

Can know detailed work status.

• Adopts variable frequency motor reduce the fault caused by

Transmission wearing.

• Computer restores many production orders, human-machine interface

• Use high quality variable frequency motor.

• Teeth surface be quenching and grinding, high precision transmission, low noise, transmission part lubrication adopts oil pump automatic recycle design.

• Used high speed flat type knife, high hardness with long use life. Precision adjustable gapless gear ensure accurate mesh, good cutting with high straightness, protect knife

Technology Parameter:

• Design speed:70m/min

• Working speed:0-70m/min

• Cutting length:300-9999mm

• Cutting Precision: ±1.5mm

• Cutting layer: single layer, double layer

One

SUJATA Three Roll Sheet Pasting Machine (Heavy Duty) with Electricals

Size: 85”

One

Thin Blade Slitter Scorer designed to slit and crease the Corrugated Board.

Special Features

· Pneumatic Grinding to Sharp the Blades

· Variable Speed Drive Motor

· Manual left and right slitting blade movement

Size: 2200 mm

Technical Data

Model	2200
Machine dimension (mm)	3200×750×1400
Power (KW)	4
Max slitting width (mm)	2100
Min slitting width (mm)	140
Min slitting length (mm)	435
Min scoring width (mm)	55
Scoring height (mm)	0-10
Blade (mm)	φ200×122×1.2
Scoring wheel mm	φ156
Scoring roller mm	φ86

One

Combined Slotter/Slitter Scorer with Chain Feeder, With Digital Setting of Slotting Blades, With Speed Controller (RS4)

Size: 2600x1400mm

Model	2600 x 1400
Roller diameter(mm)	468
Max Feeding size (mm)	1400 × 2550
Electrical power (KWH)	3
*Slotting width depth (mm)**	7
Transmission mode	Chain Type
Slot Accuracy (mm)	-1.5
Work speed (sheets/min)	0-60

One

Semi Auto Stitcher with Stacker and Counted Delivery Touch Screen Auto wire Feeding System (Auto Lift Table)

Model SDJ 2000

The main parts and function of SDJ-2000 type high speed semi- automatic box machine:

· Imported From Japan Fuji Series Double Servo Drive, Precision, Reduce The Mechanical Transmission Part And Effectively Reduce The Mechanical Fault Rate.

· Delta Touch Screen Operation, The Parameters (Screw Pitch, The Number of Nails, Nail and Tailgate) Transform Is Convenient.

· The Whole Control System Adopts The Control System Of Delta PLC, More Accurately Convey Instructions

· After Electric Baffle, By Taiwan Liming Stepper Motor Drive, Accurate Size, Transform Size More Convenient.

· The Bottom Die, Tungsten steel blade adopts Japanese made (wear) has greatly increased the service life.

· The whole group of nail head. All computer gongs are made of special steel, precision machining, imported from Taiwan, Italy.

· You can nail a single nail, double nail, once completed, can be suitable for different customers for different requirements for the nail.

· This transformation and adjustment of carton size from the nail it takes only a minute to be completed, greatly saves time and is convenient to operate.

· The front feeding part automatically counting, the feeding table is provided with a photoelectric sensing device, automatic rising feeder.

· This post with automatic counting function, finished cartons can beset according to the number (1-99) sub stack sent to lose

Mechanical Parameters:

· Mechanical model SDJ-2000 maximum paper size 1515x 2460mm Machine speed 600 nails / min minimum paper size 300 x 606mm The total horsepower of the 30-100mm (adjustable) 6HP

· The number of nails to the paper height 900mm 1-99

· Single screw, double screw machine size long 2800mm width 2600mm Pin line size 2.0mm x (0.65 to 0.75mm) mechanical weight 2000KGS

Max（A+B）X2	3980mm	Min length A	250 mm
Min（A+B）X2	740mm	Max height D	2000mm
Max（C+D+C）	3000mm	Min height D	150 mm
Min（C+D+C）	250mm	Max width of E	40 mm
Min C	50mm	Max feeding paper height	90 mm
Max C	560 mm	Machine width	2850mm
Max width B	850 mm	Machine weight （T）	2
Min width B	120 mm	Speed (nails/min）	600
Max length A	1140 mm	Nail numbers	36161

One

SUJATA HEAVY DUTY PLATEN DIE CUTTING CREASING EMBOSSING PRESS

SDC 4456

STANDARD ACCESSORIES

· Electro Magnetic Clutch & Brake

· Single "Dwell" Facility

· Wrap Around Safety Device

· Centralized Lubrication

· 2 Normal Chases

· 1 Make Ready Plate (M.S)

· Delivery & Feeding Table

· Electricals

· Automatic Impression Counter & Tools

Technical Data

Model	SDC 46
Weight	6300KG
Platen Size	36"x46"
Inside Chase	32"x42"
Output/ Hour	1500
Pressure Exerted (In Ton)	290
Power (HP)	7.5
Floor Space	70"x60"

Sujata 5 Ply Automatic Corrugation Plant

Sujata Five Ply Automatic Corrugation Plant

Rs. 23,625,000.00

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of each line basic and additional machines can be described as below:

FIVE LAYER

NO.	NAME	QUANTITY
1	MECHANICAL MILL ROLL STAND	3 SETS
2	GROUND PAPER FEED CARRIAGE	6 SETS
3	SINGLE FACER	2 SETS
4	PREHEATER	4 SETS
5	THE OVER BRIDGE CONVEYER	1 UNIT
6	THREE LAYERS PRE-HEATER	1 SET
7	DOUBLE GLUE MACHINE	1 SET
8	DOUBLE FACER	1 UNIT
9	THIN BLADE SLITER SCORER	1 SET
10	NC CUTOFF	1 SET
11	SIMPLE SHEET DELIVERY	1 SET
12	MAIN TRANSMISSION SYSTEM	1 UNIT
13	GLUE MAKING SYSTEM	1 UNIT
14	ELECTRIC SYSTEM	1 UNIT
15	STEAM SYSTEM	1UNIT

Pneumatic Mill Stand

TECHNIQUE PARAMETER

RAW PAPER STAND ACTION MODE: THE WHOLE PNEUMATIC ACTION
PAPER NIP RANGE(WORK WIDTH):MAX 1400MM MIN 800MM
PAPER NIP DIAMETER:MAX ￠1500MM MIN ￠350MM
SINGLE SIDE MAX LOADING: MAX 3000KG
SPINDLE CARRIER DIAMETER
AIR SOURCE WORK PRESSURE(MPA):0.6-0.9MPA
EQUIPMENT TOTAL POWER:5.5KW
WORK ELECTRIC SOURCE:PRESSURE 440V FREQUENCY 50HZ
BODY SHAPE SIZE: 4000×2000×1550(LONGT×HWIDTH×TALLNESS)

GROUND PAPER FEED CARRIAGE

TECHNIQUE PARAMETER

VALIDITY WORK WIDTH: MAX 1400MM, MIN 800MM
MAX MECHANICAL SPEED:100M/MIN
ECONOMIC SPEED: 60—80M/MIN
WORK AIR PRESSURE: 0.6-0.9MPA
STEAM PRESSURE: 0.9-1.3MPA

STRUCTURE FEATURE

SENDING-PAPER ADOPTS BY WIND ADSORPTION, MAINTAIN HIGH CONDITION OF THE STABILITY OF CORRUGATED MODEL BY FAN THROUGH THE CHAMBER IN COMBINED ADSORPTION CORRUGATED ROLLER FORMING NEGATIVE PRESSURE WITHIN 180 DEGREES
ADOPTING AUTOMATIC CYCLE FOR GLUE, PNEUMATIC GLUING AND RESET.IT HAS BUFFERING EFFECT
GLUE-COATING AREA OF ELECTRIC ADJUSTMENT, TU PASTE IS IN INDEPENDENT OPERATION WHEN STOP,TO PREVENT PASTE
THE GULE ROLLER SURFACE USES SPECIAL ANILOX ENGRAVED DESIGNS AND CHROMIUM PLATING
FLUCTUATION CORRUGATED ROLLER ADOPTS 48CRMO HIGH ALLOY STEEL, AFTER HEAT TREATMENT, HARDNESS IS IN HRC58-62 °BY GRINDING SURFACE AND HAVE CHROMIUM PLATING
FLUTE: SPECIFIC FLUTE IS DESIGNATED BY CUSTOMER

PAPER PRE-HEATER

The diameters of the pre-heaters are
Pre-heater can do self-rotation to Increase the effect of heat conducting. Have manual brake
The pre-heater can adopt gear motor constant speed rotation, uneasy to break
The pre-heated wheel accord country pressure vessel making standard, and with pressure vessel Inspection
Electric adjusting the pre-heating area; the adjusting range is 60°-240°.
Valid Breadth: 1400mm

SINGLE OVERHEAD BRIDGE

Strong Safe guardrail and the full strong patterns plate to make sure the safety of the workers on the over bridge.
On the single facer have drop system, sole frequency motor device, with the corrugated machine's speed at the same
It adopt cotton tape tracking conveyer, strong friction force Better ventilation property
The entire belt roll and the surface of the roll after grinding Processing and chrome
the bridge suction adopt adsorb tension single corrugated paper, and adjusting the blast
Volume to match the tension of different paper quality and speed.(can adopt frequency adjusting the blast volume)
Vacuum absorption box can be adjusted according to the width of the
Baffle electric adjusting, correcting the error and adjusting multi-ply corrugated paper. (it can adopt PLC control baffle auto location suction)
The over bridge and pasting machine are operated individually easy to
Suit the production line speed 100m/min

TECHNICAL PARAMETERS

WORK WIDTH:1400MM
PREHEATER ROLLER: Φ600MM ANGLE ADJUSTMENT RANGE: 60－220 degree

STRCTURE FEATURES

EACH ROLLER IS HANDLED BY PRECISION GRINDING CHROMIUM PLATING,CLEAN AND DURABLE
PREHEAT ROLLER PROFESSIONAL MANUFACTURE, ACCORD WITH NATIONAL PRESSURE VESSEL SAFETY STANDARDS
ELECTRIC ADJUST ANGLE, ADAPT DIFFERENT PAPER SPEED

GLUE MACHINE

High precision and chrome plated anilox roller; well-distributed glue and used up less
Auto circle glue supply system to prevent the sinking of the
Have pasting roll low speed rotation suction. Avoid glue
Pressing roll and the pasting roll, pasting roll and the glue roll gap electric adjusting.
Electric adjusting the thickness of gluing. With the number (it can adopt PLC auto adjusting gluing system )
Upper gluing pressing system adopt pressing roller, lift and drop the pneumatic controls. (It can choice the spring pressing stick).
It adopts frequency motor as device, and at the same time with the double
It adopt magic eye follow system, stop paper or hot plate stopping the machine, the pressing roll auto
Matching speed: 100m/min.
Valid Breadth:

DOUBLE FACER

Surface of the Heater plate is grinded: Height .600mm×12PCS
High strength complex bridge, strong system, good looking outside, suit high speed working
Heating unit adopts concentrated press rollers; wholly fluid power raising and lowering. According to the cardboard, hand subsection press and electric press are adopted for choice, which Is good for the adherence and moldings of the cardboard.(can choice gravity roller pressing plate mixture to press. press plate groups can choice, and auto controlled the numbers by PLC )
Cooling unit adopts concentrated press and carrier rollers to make sure of the molding
Hand correcting the error device and S type pneumatic tension device are adopted on the up cotton fabric belt;(With auto correcting the error device for choice)
TS type Hand tension device and pneumatic tension device are adopted on the up cotton fabric belt; with simple and practical
Steam pipeline rational layout, according paperboard lay and the speed can be to achieve the hot plate separate group adjusting the
Driving roller is packaged with type wearable rubber, which reduces the noise and improves the service life of the cotton fabric
Matching speed: 100m/min
Valid Breadth: 1400mm

THIN BLADE SLITER SCORER

High quality alloy steel thin blade, automatic grading
Electric rectify deviations, electric up and down, synchronously adjusting the creasing
Crosscut motor and transmission motor all adopts inverter, match the paperboard speed
Glide type bottom wheel, safe, adjustable, good paperboard
Electrical equipment adopts famous brand and imported products, reliable performance
Min crosscut width： 130mm
Min creasing: 5 blades 8 scorers
Matching speed: 100m/min
Matching width: 1400mm

NC CUTOFF

Adopt rotary blade cutting type double blades up and down in series, can produce two cardboard with different
Man-machine interface, screen display for production information displaying, read and
The precise adjustable gapless gear ensures accurate mesh, running balance, high precise and less
Cutting length: 400mm-9999mm, matching speed: 100m/min.

SHEET DELIVERY

Conveying ways the system uses: TWO up-layers conveys papers vertically
The height that vertical output reaches: 1600mm
The speed of the double layer longitudinal paperboard-conveying machine:43m/min(50hz)
The speed of the horizontal conveying machine: 48m/min the length of the gliding frame:3500mm
The bottom layer accept length: 3000mm, the super stratum accept length:2000mm
Suitable for the production flows with the speed of 100m/min a and paper breadth of 1400mm
The automatic ascending system and adapts the placing of papers by the light switch
The down layer matches the speed of the horizontal conveying machine, the upper level transports the machine and a paper machine

Sujata Automatic Paper Plate Corrugation Plant

Sujata Automatic Paper Plate Corrugation Plant

Rs. 1,811,250.00

Sujata Automatic Paper Plate Corrugation Plant is a modern, quick and robust solution to make strong Disposable Paper Plates in an efficient, sustainable and highly automated manner.

Production: 6T per Day 70,000-80,000 Paper Plates (approximately)

Heating Source: Electric

Manpower Dependence: Low

Our Unique Features

1) We use our high speed PLC (computerized digital sheeter where you can input length of board). Error in our sheeter is 1mm (best in class).

2) We use imported steel knives in our PLC sheeter which are more accurate and have longer life. Competitor is using regular D3 knives in comparison

3)Our Double facer is based on the global gold standard of blower system for uniform heating and more robust life. Competitor uses direct heat tubes in hot plates which heats the board inefficiently and reduces the life of entire plant

4) Double Facer, Imported Knife and PLC Sheeter are important to produce our output of 75-80 cuts per minute with high accuracy

Technical Specifications

Single facer Corrugation with forged flute rolls
Hydraulic Dual Shaft Reel Stand with Twin Shaft System for quick changeover
Proprietary Blower System to rotate heat evenly and more durability
Ac drive
Electric/Gas Heaters
Temperature Control Unit
Conveyor
Online pasting with Hot plate junctions
Heavy Duty Programmable PLC Sheet Cutter with best in class 1mm accuracy and imported steel knives

Optional Upgrades

Shaftless Reel Stand
Rotary Die Cutting Machine
Baker with Additional Hot Plates
Overhead

Sujata Die Cutting Based Corrugation Plant

Testimonials

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One	SUJATA High Speed Single Face Paper Corrugating Machine (Oblique Type) With One Set of E Flute Rolls, Hydraulic Self Loading Reel Stand, Electricals, Starter (With Gear Box) Size: 42”
One	SUJATA High Speed Reel to Sheet Cutter As Well As 2 Ply Corrugated Board, with Accessories & Electricals Size: 42” with Heavy Duty Slitter attachment of 3 circular blades
One	SUJATA Sheet Pasting Machine (Heavy Duty) with Electricals Size: 85”
One	SUJATA Heavy Duty Power Box Stitching Machine (Angular) Size: 42”
One	Sujata Heavy Duty Board Cutter with manual reel stand
One	SUJATA HEAVY DUTY PLATEN DIE CUTTING CREASING EMBOSSING PRESS WITH STANDARD ACCESSORIES AND ELECTRICALS Inside Chase Platen Size Product Code 32”x42” 36”x46” SDC 46

One	SUJATA HEAVY DUTY PLATEN DIE CUTTING CREASING EMBOSSING PRESS WITH STANDARD ACCESSORIES & ELECTRICALS:- STANDARD ACCESSORIES:-Electro Magnetic Clutch & Brake, Single "Dwell" Facility, Wrap Around Safety Device, Centralized Lubrication, Two Normal Chases, 1 Make Ready Plate (Ms), Delivery & Feeding Table, Automatic Impression Counter & Tools Inside chase Platen Size Model 22”x33” 25”x35” SDC 35
One	SUJATA High Speed Single Facer Paper Corrugating Machine (Oblique Type) With One Set of Narrow Flute Rolls, Hydraulic Self Loading Reel Stand, Electricals, Starter (With Gear Box) Size: 52”
One	SUJATA High Speed Reel to Sheet Cutter As Well As 2 Ply Corrugated Board, with Accessories & Electricals Size: 52”
One	SUJATA Sheet Pasting Machine (Heavy Duty) with Electricals Size: 75”
One	Associated Thin Blade Slitter Scorer designed to slit and crease the Corrugated Board, Pneumatic Grinding to Sharp the Blades with Variable Speed Drive Motor, Manual left and right slitting blade movement Size: 2200 mm
One	Associated Combined Model Slotter Slitter Scorer with Chain Feeder, With Digital Setting of Slotting Blades, With Speed Controller Size: 2200x1400 mm
One	SUJATA Single Colour Flexo Printer with Anilox Roller With Variable Speed Drive Size: 52”x72”
One	SUJATA Heavy Duty Power Box Stitching Machine (Angular) Size: 42”