Endurance Solutions

Sujata Platen Die cutting machines are the market standard in Die Cutting machine with presence in 700 Indian cities and 50 countries.

If there was ever a poster child for Make in India, Sujata Platens would be it. Known for their versatility, premium quality as well as durability they are a crowned jewel in our machines. Sujata Platens are considered the gold standard in Die Cutting Category and are deployed at every major packaging manufacturer in India. 

Having exported them in over 4 continents, it is must have for every packaging house in India or the world.

Sujata Platens are particularly designed for die cutting, scoring & creasing work on paper, linoleum, card board, corrugated board, fiber board, cork, leather, PVC materials among other applications. 

Proprietary features:

1. Double S Cam (proprietary IP Design) for enhancing durability of moving platen as well as producing superior quality folding cartons
2. Inhouse Casting to improve product quality and introduce our proprietary platen design for improve punched tonnage and durability
3. Strong build, average weight for a specific size is ~40% greater than market standard. Superior weight helps the product deliver a long and reliable life
4. 4.5 Decades of R&D and continuous improvement to build a world class product
5.  Censor Safety Brake for moving platen
6.  Low maintenance with high durability

Standard features

1. Electro magnetic clutch and brake’
2. Single –Dwell facility
3. Censor Safety Brake for moving platen
4. Wrap Around Safety device –foot magnetic brake as optional
5. Mild /National Steel Make ready as standard  (SS and Hardened Grounded plate as optional)
6. Adjustable chase for die fixture
7. Automatic impression counting
8. Manual Lubrication pump (Auto lubrication with timer and synchronization as optional)

Operational Manual

Drive Mechanism

The platen is driven from ball bearing mounted shaft through high speed
double helical gears running in oil bath and protected by guard.
Main gear shaft and connecting arm are mounted on bronze bushes.
The reduction gear shaft is made of hardened high quality steel .Lubricated counter
pressure elements prevent the gears from deviating under the work pressure.

Impression Adjustment

Quick and simple adjustment of impression is made through two eccentric bushes and
the amount of impression can be easily read off on a graduated scale.
A key for impression adjustment is also provided as a tool.
New Worm gear system for impression adjustment is available in all export model
Machines , This system is easy and much user friendly for quick impression
adjustment with a key provided with the machine as service tool. Please must
Loose the lock before moving the eccentric for impression adjustment.

Single/Dwell Timing Device

This timing device can be set to give a variable period from o to 30 seconds .During
this time the moving block i.e. platen remains stationery in the open position before
automatically resuming motion at the end of set dwell period.

Mode of Movement of Platen

The mode of movement of platen can be set in three position through a rotary
switch provided on operation panel:
a) Single impression: In this mode platen will stop after every impression and
will not start again until the operator pushes the clutch on.
b) Dwell timing device: As stated above

Continued Operation 

Platen will move continuously on this mode and stop only when the brake is applied.
A LIMIT SWITCH IS FITTED AT BOTTOM SIDE THE LEVER MUST TOUCH THE LIMIT SWITCH TO ENSURE WORKING OF TIMER

Automatic impression counter:

The impression counter allows an accurate check to be kept on the number of
impressions made by the machine.
A LIMIT SWITCH IS FITTED AT BOTTOM SIDE THE LEVER MUST
TOUCH THE LIMIT SWITCH TO ENSURE WORKING OF COUNTER.

Electro-Magnetic Clutch and brake

Electro- magnetic clutch & brake enables push button control of the machine for
easy and efficient operation. Complete safety is ensured by full electrical interlocking
Electrical synchronization of both clutch & the brake eliminates the possibility of time
lag or over-lag between driving and braking .

ADJUSTMENT OF AIR GAP BETWEEN CLUTCH/BRAKE COIL & CENTRE PLATE

DURING RUN OF MACHINE USER CAN FACE PROBLEM OF INCREASE/DECREASE GAP BETWEEN CLUTCH/ BRAKE COIL AND CENTRE PLATE. THIS GAP SHOULD BE 0.10 MM.THIS GAP CAN BE INCREASED /DECREASEDBY ADJUSTING SCREWS IT IS ADVISABLE TO USE GAUGE TO MEASURE THE GAP REQUIRED. WHEN THE SOUND IS INCREASED WHILE BRAKINGGAP SHOULD BE CHECKED AND ADJUSTED.

Safety :

All moving parts are protected by safety guards. A special feature is the patented
guards which protects operator from the moving block (platen) If any object
come between the moving block (platen) and this guard a slight backward movement
of the guard will occur stopping the moving block (platen) immediately and isolating
the starting mechanism . Until the guard is moved forward by hand the machine
remains dead and isolated from any attempt to actuate it through the starting
mechanism.
LIMIT SWITCH IS FITTED AT THE BOTTOM OF GUARD AND THIS
LIMIT SWITCH MUST TOUCH THE GUARD
Now Days the Hand Brake is Replaced By The Sensors fitted on the Platen ,these sensors
stops the Platen if any object comes in between the Receiver and The Transmitter .
THIS IS AN OPTIONAL ATTACHMENT AND AVAILABLE ONLY ON
REQUEST AT ADDITIONAL COST

Installation

Sujata die cutting creasing embossing press leaves the factory duly packed
in one wooden case. Unload the machine by Crain only therefore a hook is provided
at the top of the machine. Pallet Crain can also be used for un loading.
Machine must be installed on a levelled floor and level must be checked
with level checking instrument. Before giving the current to the main
rotate the main shaft with the help of handle provided with machine as
tool. The power /voltage and cycles must be checked before connecting
the machine to main.
Before giving impression must be sure that the gear key and other parts, bolts
are properly tighten . Don’t increase the impression more than one step once.

Operation of machine by power:

Before giving the main connection to the machine must check that all connection
is properly connected and voltage not less than 380 v Ac 3 phase .After connection
check the three indicator lamps on control panel for 3 phase line, then check the main
pulley is free and if so start the motor and wait for few second and let the motor
move in regular speed. Then keep the rotary switch on s.impression mode and after
that impression is all right, machine can be run on any desired mode as per requirement
of job.
Note ; We offer our all export model machines to be wired for 220 v 3 phase for
Certain countries if the buyer specify his requirement at the time of order ,other
Wise standard wiring of 440 –3 phase will be done
Don’t start the clutch button before starting the machine .Always first start the main motor and then clutch on to move the platen .Brake will be applied when the clutch off push button is pressed or the patent guard /front guard and trip bar is pressed.

DURING THE RUNNING OF MACHINE OWNER CAN FACE
SMALL PROBLEM WHICH CAN BE SOLVED EVEN BY THE
OPERATOR ,

Lubrication

A lubrication pump pump is provided for the centralization of lubrication to all
vital parts. Fill the tank with sufficient oil in tank of S cam situated in front of machine
this place is just below of moving block and s cam must be dipped in oil .
Lubrication pump (S Cam ,Oil Tank below this cam must
be full of oil while running of press)
Oil bath is also provided in double helical gears and always keep these gears
dipped in oil .

Speed:

Impression per hour can be increased to decreased by changing motor pulley
but it is advisable to run the machine note more than 1000to 1500 impression per
hour for small sizes and 600 to 1000 IPH for big sizes
in continued mode for easy handling of jobs and safety .

Sujata Platen die cutting machines are offered in various models and facilities to use it for multiple jobs we categorize the machines in following :

SDC- CUTTING AND CREASING PRESSES: USED FOR CUTTING ,CREASING ,HALF CUTTING, EMBOSSING WORK BY USING DIES ,EMBOSSING BLOCKS ETC.

SDC JUMBO- SERIES REPRESENT BIG SIZE MODELS OF DIE CUTTING FOR CORRUGATING INDUSTRY, DISPLAY INDUSTRY, FORM CUTTING AND OTHER LARGE FORMAT JOBS.

SHF-  SHF SERIES REPRESENTS  ALL DIE CUTTING FUNCITIONS AS WELL ADDITIONALLY HOT FOILING PRESS FOR PRINTING BY USING BLOCKS AND PRINTING FOILS TO MEET THE DEMAND OF FOIL PRINTING ON PAPER, BOARD AND VARIOUS SIMILIAR TO PAPER

SHF PLUS- IS AN TOP MODEL PRESS CAN BE USED FOR NORMAL DIE CUTTING, FOILING AS WELL AS HEATED DIE JOBS. 

HEATED PLATEN MACHINE MEANS THE PLATEN WHERE A HEATER IS PERMANENTY FITTED, IN NORMAL FOILING PRESS AND DIE CUTTING PROCESS HEATER IS CHASE AND ALTERNATELY REMOVABLE WHILE CHANGING JOBS TO DIE CUTTING BUT IN HEATED PLATEN SOLVE THIS ISSUE AND SAME PLATEN HEATING AND COLD PROCESS CAN CONTINUE WITHOUT INTERRUPTION .

WHILE MANUFACTURING THE HEATED PLATEN IT IS IMPORTANT FOR US TO COVER THE DISTANCE PLATEN MOVING WITH NORMAL RULE DIE AND LESS HEIGHT HEATED DIES AND BLOCK TO COVER THE OPTIONS MACHINE ECCENTRIC IS WIDELY OPENED AND MOVE PLUS TO MINUS FREQUENTLY BY OPERATOR TO ADJUST THE GAP BETWEEN RULES DIE AND BLOCKS , IT ACCOMODATE BOTH 23.799 MM RULES AS WELL AS 4 MM HEATED DIES , THIS FEATURES MAKE THIS MACHINE AN USER FREINDLY PRODUCT. THESE MACHINES ALSO SUPPLIED WITH OPEN AND CLOSE DWELL FUNCTION.

Semi Automatic Corrugation Plant - Model ENS-PRO2

ENS-PRO2 is focused on building a quality corrugation product at scale along with versatility of completing short run print jobs for mono-cartons and folding cartons. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 6-8T per Day 20,000-25000 Master and Die Cut Cartons put together (approximately)

Heating Source: Electric

Manpower Dependence: Low

Manpower Required: 7-12

PRO2 brings our market leaders and standards Sujata Platen Die Cutting, Combined Rotary Slotter Slitter Scorer and Thin Blade Slitter Scorer Machine to the plant which help increase your output by 5x-7x with significant improvement in quality. This helps you build a differentiated offering of products with ability to run parallel jobs for master and mono-cartons.

This helps you serve a variety of clients and utilize your space and labor better.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like E-commerce, Pharma, Consumer Durables, Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations, serve a variety of clients and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

With over 1,000+ happy customers this product been the trusted choice of corrugation manufacturers.  This machine has become a basic requirement for any packaging house in the past decade.  

This machine is basic requirement of corrugated box industry to slot/slit scoring after height creasing and slitting of board to make corrugated box

Our unique strengths for Combined Rotary Slotter Machine (Carton Box Making Machine):

• Over a decade of R&D to custom design and perfect the product for Indian subcontinent
• 1,000+ installations live in slotter family
• Highly trained and nuanced team of installation technicians
• 24*7 availability of complete range of spares and accessories (only such platform in India).

Main features:

• Can be custom designed to customer's factory requirement of additional width and dia. 1800 mm X 2200/1800X2400/1800X2600 MM feeding size also available with roll diameter 590mm 
• Chain feeder
• Variable speed control
• Internal spray type
• Lubrication
• Digital slotting movement in axis 360 degree

Combined movement of slotting scoring blade left right as optional and separate movement as standard. This movement can be motorized as well computer controlled as an additional accessory.

Double Profile Oblique Type Single Facer Paper Corrugation Machine with Self Loading system

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand is another critical feature of this high speed machine making it effective in manufacturing houses around the world
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

SHF PLUS -DIE CUTTER CUM FOIL WITH FULL HEATED PLATEN 

Sujata SHF Plus series is powered by our proprietary Heated Platen Technology that allows entire area of stationary platen to be converted into heated platen. It allows for ease in changing jobs as well as powers the machine to do creasing and cutting on heavy duty jobs like PET material and Plastic based packaging. 

In additional to normal hot foiling machine 'Salient Feature

• 2 Pull Hot Foil Attachment
• Digital timer for foil pulling with jumping facility.
• Heating plate with holes and threads
• Single zone heater.

Optional:

• Dual & multiple heating zones.
• Closing dwell system
• Additional pull

Further new models are offered with Plus features 2/3 pull, full heated platen machines which can be used for normal Die cutting as well for hot die cutting for cutting, creasing plastic boxes and other Plastic products , these machines are wide opens to give additional opening space. To stationery and moving platen to accommodates both type of dies from 1/4"(equal to standard hot dies and hot printing block to 23.799 mm (equal to standard cutting rule height).

Process to make transparent PVC box on heated platen die cutter and creaser SHF PLUS

• Dies must be heat transformation to Cutting creasing rules
• Temperature 100-120 F
• Use close and open dwell
• Making of dies :-
• Traditional : wooden die from back to be cut like it’s rule give touch to heater
• Modern ways : magnesium dies or metal dies if available
• Foiling process : by fixing metal blocks
• Embossing process : using mail and female metal blocks

SHF Die Cutter with Hot Foil Attachment

SHF is innovation of modern printing and packaging industry. It is at the heart of folding cartons industry. It meets the demand of foil printing on mono-cartons in industries of medicines, cosmetics, garments, smartphones, electronics, sarees , food and other paper products like book titles, greeting cards, presentations  cards, wedding cards and religious books. 

Addressing the demand of modern world SHF series full fill demand of national and international users in huge way and mark its presence at every corner where printing is done with the time these machines has added exclusive features of foil timing facility with computer arrangement and stepper drive to minimize the wastage of foil and full usage of foil film.

Features at a glance:

• Specially designed heavy duty heater with single and multiple Zones options
• Opening and closing dwell facility as optional and 2,3,4 pull options for foil units
• Standard model of machine is supplied with 2 pull system but 3&4 pull models are also available as options
• Holed heating plate with aluminum sheet additional covering to facilitate both options of foil by fixing with bolt and sticking with adhesive .

Semi Automatic Corrugation Plant - Model ENS-PRO1

ENS-PRO1 is focused on building a quality corrugation product at scale for manufacturers with a high output and serving multiple clients. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 6-8T per Day 20,000-25000 Master and Die Cut Cartons put together (approximately)

Heating Source: Electric

Manpower Dependence: Low

Manpower Required: 7-12

PRO1 brings our market leaders and standards Combined Rotary Slotter Slitter Scorer and Thin Blade Slitter Scorer Machine to the plant which help increase your output by 5x with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

Semi Automatic Flute Laminator with Auto lift (3 Ply)

We have maintained market leadership in flute laminators for over a decade with installations and footprints in all major manufacturing clusters.

Our model is considered a market standard today due to low cost maintenance, efficient after sales service and highly trained installation staff.

Flute Laminators are essential technology for corrugation manufacturers working with printed boxes and those looking to have high quality production at a fast clip. It seamlessly joins laminated paper with the cardboard.  

Performance of the machine：

The top paper can pile up the height of 1.5m once time, it makes delivery more easier and efficient.
Using suction feeding automatic of bottom sheet , according to the main machine operating speed continuous automatic tracking.
Entire new concept , front gauge registration , position high accuracy ,bottom sheet never exceeds  the top sheet
Machine uses touch-screen PLC control  system  can automatically display the failure alarm. 

The automatic replenishment system of glue can be added automatically during glue losses and recycling with the glue to avoid loss of waste.
The scientific design pf the metering roller speed to ensure the glue evenly of the same tim ,to avoid rejection of glue at high speed..
Floating removable press to ensure that laminated paper will not be crushed ,and also keep the cardboard smooth and straight; unilateral adjustment by way of adjustment worm roll lamination pressure  for quick.
Control of water lank cleaning cycle using an independent method  clean  hard rubber product.

Suitable for color top sheet 175-500g and A/B/C/D/E/F corrugated paper laminating Color top sheet 175-500g and grey cardboard paper laminating.　

Sujata Semi Automatic Corrugation Plant - Model ENS-VFM1

ENS-VFM1 is focused on building a quality corrugation product for you with focus on value for money. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 4T per Day 10,000 Master Cartons (approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 12-15

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

AUTO FOLDER GLUER STITCHER

A combined machine for gluing and stitching in one line ,it gives opportunity to high range box manufacturers for  mass production and easy change over jobs to glue to stitching and stitching to glue. He can alternate the box flap stitching and gluing as per nature of his customer and product required to pack inside.

Machine gives combined features of similar to individual machines .

Features at a glance:

• Servo based touch screen operation for stitching section
• Touch screen PLC operation for auto folder gluer
• Efficient suction belt feeding for board for both sections at one place
• Stacker and counting facility
• Folding automatic
• Provision to attach auto strapping machine on or offline

MODEL     *            2000                                2400

                          STITCHING      GLUE             STITCHING     GLUE

SPEED  /MIN            100           180                100                  180

Max size(FXA)        1000x2000   1200x2000    1000x2400       1200x2400

Min size                  300x800         300x800       300x800         300x800 

Max size (C)/Min          400/180                                    600/180

Min                                17/18                                        17/18

Flap D                               40                                            40

wire                                  17/18#                                    17/18#

First stitching                       25                                        25

Stitching distance                50-90                                 50-90

*all sizes mentioned in MM unless marked

Thin blade Slitter scorer machine is our market leading and advanced upgrade on traditional rotary creaser. Our modern marvel helps you increase your production by ten times while helping produce a gold standard corrugated box with smooth edges and preserved flute structure. 

Our Unique Advantages:

1. Custom made design for Indian markets with focus on space, speed and durability 
2. Special grade imported tungsten carbide knife to improve the durability of the product by 4 times
3. Product deployed and trusted with thousands of customers 

Thin blade slitter scorer with 4 blades and 6 scoring it can help to produce up to 3 sheets as per production factory needs and requirements.

1.  Slitting Part: adopt high quality tungsten steel blade, sharp and long work-life, slice more tidy.
2. Scoring Part: adopt 5 points scoring, scoring 
3. Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, hence improving work efficiency.

Our Printer Slotter is used to cut, crease, print and slot the corrugated board in one go. With a Production capacity of 25000-35000 corrugated boxes in a day it has become an absolute necessity for every corrugation manufacturer. 

With over 1,000 deployments in Slotter Family of Machines we have maintained market leadership in the Printer Slotter category. Our standardized manufacturing, proven after sales service and in-house CNC operations allow us to seamlessly serve printer slotters over the entire lifetime of machine. 

The Chain Feeder Multi color Printing And Slotting Machine composed with printer, slotter parts, can process 1-10 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40  mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.

Key features:

• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt Taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings of Chain Feeder Multi color Printing And Slotting Machine use HRB brand.
• Chain Feeder Multicolor Printing And Slotting Machine adopt electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Chain Feeder Multicolor Printing And Slotting Machine adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improved the production efficiency.
• Chain Feeder Multicolor Printing And Slotting Machine adopt cross-head shoe, for the paper 1mm-10mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Chain Feeder Multicolor Printing And Slotting Machine adopts electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• Chain Feeder Multicolor Printing And Slotting Machine use 'Chint' brand electricals.
• The walking rail material is casting, can improve the machine stability.

Additional model available 2200,2800 on request

Color unit available 1-4 color

Additional accessories available (Optional)

• Auto Conveyor Feeder
• Auto Stacker
• Hole and Handle Die Cut Attachment

Technologic parameter

Single Piece Semi Auto Servo Corrugated Box Stitcher comes with jumbo roll facility and digital display for monitoring and changing sizes.

Auto stack, Auto count and 'one push' Auto strap can be attached to make the machine output faster and more efficient.

This high speed Stitching machine has become a staple in corrugation packaging industry today due to its precision and high speed and is an essential addition for packaging houses to continue to be productive. 

Standard size is 2600mm.

Technical parameter:

Stitching board sample:

Main structure:

• Fuji Japanese double servo drive,
• High precision mechanical transmission parts that effectively reduce failure rate
• Delta touch screen operation to easily input control parameters
• Adopts top international brand PLC control system
• Used Stepper motor drives whereby precise size or dimension is easier and quicker
• Contactor control box use Siemens brand
• Photoelectric and close switch adopts Schneider brand
• Bottom die, blade made by Japan's tungsten steel 
• Single screw , double nail , strengthen nails ( two head is double for single screw) in the middle of a one-time, fit the different demands of different customers to nail.
• Change the carton size and adjust screw pitch in a minute
• Can nail box with a cover & without cover carton box
• Automatic counting - equipped with photoelectric sensors - on the feeding table feed automatically rises
• After a period of automatic counting function, make the finished product number according to quantity (1-99) 
• Mechanical speed: 600 nail/min
• Nailing distance: adjustable from 30-120mm
• Lifting table effective height: 900 mm
• Machine covers an area of 2.8 x1.7 x1.8 meters
• The machine weight: 2.0tons
• Can store up to a 1000 order programs

The most loved folder gluer machine for corrugated boxes and mono-cartons. Laminated/coated/printed card board pasted with corrugated board can also be pasted on this machine using an additional grinding attachment.

The grinder makes an incision on the laminated/coated surface to apply the gum clinically so that flap can be pasted securely.

The machine is extremely easy to operate and any operator can be easily trained to work this at a high productivity. This is extremely flexible for all production levels of packaging manufacturers.

Machine can be ordered with single or double glue tank.

In double tank boxes can be fed from both sides to get 'twice the productivity' of one machine.

Automatic Flute Laminating Machine ,the main feature of machine is to feed both top and lower paper automatically to achieve high production.

, It is simple, easy maintenance, high speed, low noise, high accuracy and other advantages, to help you win the market, improve your competitiveness.  Automatic Laminating machine is mainly equipped with high branded components, the Timing Belt Drive. Timing belt has soft and tough, durable wear characteristics of heat resistance  to ensure the accuracy of the machine precision fit. auto series using high velue control system, automatic machines required for the supply of glue, and glue recovery with the circulatory system. Glue Key fit the different requirements of the paper adjust to glue more uniform coating on the paper, glue to both savings and ensures product quality. Corrugated output also adopts the most advanced suction belt conveyor, the machine running at high speed ABCDEF waves, corrugated cardboard can also smooth out.
Technical parameters：

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

HSCBR MODEL IS FINGER TYPE MODEL AND FSHCBR IS UPGRADED MODEL IN SAME CATEGORY WITH FINGERLESS OPERATION WITH AIR BLOWER

Sujata Jumbo Die cutters are also offered with a wide range of models and sizes to meet the demand of corrugating industry, display industry and to meet demand of various large size of die cutting.

Die cutters combine flexibility and diverse application with durability and low maintenance. As such it is a favorite in packaging industry with ability to precisely shape packaging from plastic to paper to cardboard. Its high speed, simplicity and low space requirements make it a ubiquitous presence all over the world.  

These die cutters are offered with special features of double “S” cam in selected jumbo models, auto lubrication and operator’s walk way and also the optional features i.e. plate lifter, adjustable chases with movable bars and various safety features to make the press user’s friendly.

These Jumbo presses are very Sturdy in constructions and designed to provide extra tonnage to meet Demand of large scale die cutting jobs. As such they have been a delightful mainstay for packaging manufacturers for pharma, beverages (including alcoholic), consumer durables, food (apple and pizza boxes) and auto ancillaries. 

Proprietary features:

1. Double S Cam (proprietary IP Design) for enhancing durability of moving platen as well as producing superior quality folding cartons
2. Strong build, average weight for a specific size is ~40% greater than market standard. Superior weight helps the product deliver a long and reliable life
3. 3 Decades of R&D and continuous improvement to build a world class product
4.  Censor Safety Brake for moving platen

Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless). This made in India gem is a high speed single facer machine with ability to produce to high quality corrugated board at a high speed.

Salient Features:

• High Speed, Pneumatic Pressure
• Heavy duty air blower
• Auto Gum Circulation
• Flute A,B,C,E
• Upper Roll Dia: 280mm
• Middle Roll Dia: 300mm
• Heavy duty pressure
• Speed 35-60 meter/min depending on customer's heating preference
• Attachable to electric/steam/ oil heating

Sujata Programmable Sheet cutter is at heart of paper and packaging industry as well as 2 ply corrugated line and is an essential technology to own for any paper and corrugation manufacturer.

It comes with a top speed of 4000M/Hour and is used for high precision cutting.

Over decades of research and deployment we have made ourselves the most trusted brand in Servo Driven NC Sheet cutter and stacker.

High speed NC Cutter is an efficient machine to cut 2 layer corrugated board and paper with absolute precision and speed.

A stacker can also be attached to the machine to make the line seamless and automated.

This machine can be used as independent cutter as well as 2 layer line cutter with setting controlled through highly responsive and user friendly digital touch screen.

 NC Reel sheet cutter:

Single knife sheet cutter can do set-length cutting reel paper and single facer board, change order fast, high cutting precision, fast work speed, low waste, it also suit for color-printing box package.

• The machine adopts PLC with touch screen operate design, operator can know detailed work status.
• Adopts variable frequency motor reduce the fault caused by transmission wearing.
• Computer restore many production orders, human-machine interface
• Use high quality variable frequency motor.
• Teeth surface be quenching and grinding, high precision transmission, low noise, transmission part lubrication adopts oil pump automatic recycle design.
• Used high speed flat type knife, high hardness with long use life. Precision adjustable gapless gear ensure accurate mesh, good cutting with high straightness, protect knife

Technology Parameter:

• Design speed:70m/min
• Working speed:0-70m/min
• Cutting length:300-9999mm   cutting precision:±1.5mm
• Effect width:1400-3000 mm
• Cutting layer: single layer, double layer

Automatic stacker:

• The Max. Speed of collection paper:70m/min
• The Max. Length of collection paper :1400mm
• This machine can be collected at the same time at most 4 pieces of paper
• The machine can realize count automatically, automatic stacking, automatic stamping
• Stacker hight:100mm
• The machine have special leading edge Aligning institution
• The automatic stacking machine cost is low. Small footprint, save man power ,Is the best choice of medium-speed fitting machine.
• Floor area : 3.5*1.9m

High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR.

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

HSCBR MODEL IS FINGER TYPE MODEL AND FSHCBR IS UPGRADED MODEL IN SAME CATEGORY WITH FINGERLESS OPERATION WITH AIR BLOWER

Printing unit:

• Printing roller diameter include printing plate is 406mm, made with high quality steel plate, treated with surface grinding, hard chrome polishing, wall thickness 10-12mm, equalization balancing treatment. Pressing roller diameter 156mm, seamless steel pipe wall thickness 18mm, surface grinding with hard chrome, welding with equalization balancing treatment.
• Printing roller phase adjustment is planetary gear driving structure, digital control in 360°, electrical phase adjustment.
• Anilox roller surface adopt fine grinding hard chromium plating, outer diameter is Ø180mm, anilox LPI between 180-250 lines for choosing, rubber roller diameter180, roller surface has crowning to compensate the deformation because of power, make the ink layers be more uniform and ink transfer effect is better.

Slotting unit:

• The axial diameter is 156mm, and the linear axis is110mm: surface grinding, hard chromium plating, and smooth movement (single wall thickness of the blank pipe is 16mm).
• The width of slotting knife is 7mm.
• 45# steel heat treatment and grinding teeth shape slotting cutter with good hardness and toughness.
• The steel material is used for heat treatment and grinding trimming knife, sharp edge and high precision.
• Planetary gear mechanism.
• Slot electric digital 360 ° phase adjustment.(operation and stop can be adjusted)

Die-cutting unit:

•  Planetary gear structure.
• Die-cutting phase adopts planetary differential structure, electric digital 360 °.(operation and stop can be adjusted)

Stacker unit:

• Lifting platform, and a weight lifting device, reduce the motor load, prolong the service life of the reducer.
• Feed platform controlled by travel switch and photoelectric elevator, with automatic manual two operating modes.
• The conveyor belt conveyor belt for special climbing a hill, fold belt surface shape, ensure that output in the process of platform rises after the board does not appear fall off.
• the pile of paper height: 1800 mm, the longest paper length: 1600 mm.

Sujata High Speed Fully Auto Paper Guillotine (Self Clamp) ( SFG)

Sujata Automatic Paper Cutting Machine was invented and designed specifically for quality and value conscious markets of the world. SFG technology is unique to Sujata and has not been replicated by any of its competitors in the market.

Known for it's durability the machine helps printing and packaging units enjoy great savings of maintenance and repair costs over the long lifetime of Sujata SFG machine. Regular Manual and Semi Automatic Machines incur costs several times their base price over the first ten years of operation of machine, while SFG helps bring in these savings due to negligible maintenance costs.

Designed for single push operation, it is ideal for printing and packaging houses looking for a high speed paper and board cutting machine.  

Sujata Fully Automatic Paper Cutting Machine is an efficient machine suitable for large & medium size printing. Binding houses as well as for Paper Mills & other Allied enterprises for paper cutting in fairly large quantities. This machine is most Economical, Reliable & Perfect for accurate precision cutting.

Standard Features

• Heavy & Sturdy construction
• Electro Magnetic Clutch & Brake
• Two hand push button (Easy & Safe) controls
• Automatic Clamping
• Photo cell Safety Device & full Safe Brake for operator’s safety .
• Individual Motorised back guage with Micro adjustment by hand
• Measure Indicator at eye level
• Extended side tables for easier paper handing & Storage
• Lighting on cutting line
• Centralized lubrication

Rotary Shear: Reel to Sheet Cutter (RSC)

Rotary sheet cutter is designed for high production sharp cutting of a ply corrugated board without damaging flutes as well as cut line paper. This cutter can be used as independent unit as well as a attached unit with a corrugation machine.

This machine is having two types of size changing methods one is by piv chain gear box mechanism and another is by manual gear changing system by following sizing chart provided with the machine.