Stitching Symptoms and Correction

Angular Box stitchers are the most commonly and frequently used box stitchers by manufacturers in India and South East Asia.

We highlight here a visual approach to the common problems that might show up during the use of ABS as well as the likely reasons so that the problem can be addressed. 

 Visual

Symptoms

Reasons & Correction

 

 

Perfect Stitch

 

 

 

One leg too short

Incorrect wire feed, undue brake on wire spool wrong setting of wire feed

 

 

One leg too long

 

Excessive wire feed. wrong adjustment of feed lever

 

 

 

Crumpled staple crown

 

Wire of no penetrating force, change for stronger wire.

 

 

One leg breaks at bending angle

 

Wire too brittle or hard, edge of driver too sharp

 

 

Staple Crown not flush, legs crumpled

 

Arm loo low, or wire too soft or too thin

 

 

Both legs short

Adjust the length of wire by resetting with the help of feed adjusting screw

 

 

Both legs squeezed back

 

Replace loop bar or former

 

 

One leg squeezed up ward

 

Damage to driver (corner broken)

 

 

Crown of Staple bowed, staple not clinched correctly

 

Wrong setting of stitching thickness, set the Arm

 

 

Staple leg not fully closed

 

Set the push bar

 

 

Staple leg not clinched

 

Clinchers, Back plate push bar damaged

 

 

Clinching pressed through Board

 

Push bar loo high

 

 

Burr on wire ends

 

Blunt cutters or cutting Tubes

 

 

 

 

 

Bowed staple Crown, no flush clinching

 

Wire too hard or defective clincher Ram

 

Side deflected

 

Defective former driver or clincher

 

 

Wire buckled between culling tube and feeder

Wire guide or loop bar defective


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