Sujata Platen Die cutting machines are the market standard in Die Cutting machine with presence in 700 Indian cities and 60 countries.

If there was ever a poster child for Make in India, Sujata Platens would be it. Known for their versatility, premium quality as well as durability they are a crowned jewel in our machines. Sujata Platens are considered the gold standard in Die Cutting Category and are deployed at every major packaging manufacturer in India. 

Having exported them in over 4 continents, it is a must have for every packaging house in India or the world.

Sujata Platens are particularly designed for die cutting, scoring & creasing work on paper, linoleum, card board, corrugated board, fiber board, cork, leather, PVC materials among other applications. 

Proprietary features:

1. Double S Cam (proprietary IP Design) for enhancing durability of moving platen as well as producing superior quality folding cartons
2. Inhouse Casting to improve product quality and introduce our proprietary platen design for improve punched tonnage and durability
3. Strong build, average weight for a specific size is ~40% greater than market standard. Superior weight helps the product deliver a long and reliable life
4. 4.5 Decades of R&D and continuous improvement to build a world class product
5.  Censor Safety Brake for moving platen
6.  Low maintenance with high durability

Standard features

1. Electro magnetic clutch and brake’
2. Single –Dwell facility
3. Censor Safety Brake for moving platen
4. Wrap Around Safety device –foot magnetic brake as optional
5. Mild /National Steel Make ready as standard  (SS and Hardened Grounded plate as optional)
6. Adjustable chase for die fixture
7. Automatic impression counting
8. Manual Lubrication pump (Auto lubrication with timer and synchronization as optional)

Operational Manual

Drive Mechanism

The platen is driven from ball bearing mounted shaft through high speed
double helical gears running in oil bath and protected by guard.
Main gear shaft and connecting arm are mounted on bronze bushes.
The reduction gear shaft is made of hardened high quality steel .Lubricated counter
pressure elements prevent the gears from deviating under the work pressure.

Impression Adjustment

Quick and simple adjustment of impression is made through two eccentric bushes and
the amount of impression can be easily read off on a graduated scale.
A key for impression adjustment is also provided as a tool.
New Worm gear system for impression adjustment is available in all export model
Machines , This system is easy and much user friendly for quick impression
adjustment with a key provided with the machine as service tool. Please must
Loose the lock before moving the eccentric for impression adjustment.

Single/Dwell Timing Device

This timing device can be set to give a variable period from o to 30 seconds .During
this time the moving block i.e. platen remains stationery in the open position before
automatically resuming motion at the end of set dwell period.

Mode of Movement of Platen

The mode of movement of platen can be set in three position through a rotary
switch provided on operation panel:
a) Single impression: In this mode platen will stop after every impression and
will not start again until the operator pushes the clutch on.
b) Dwell timing device: As stated above

Continued Operation 

Platen will move continuously on this mode and stop only when the brake is applied.
A LIMIT SWITCH IS FITTED AT BOTTOM SIDE THE LEVER MUST TOUCH THE LIMIT SWITCH TO ENSURE WORKING OF TIMER

Automatic impression counter:

The impression counter allows an accurate check to be kept on the number of
impressions made by the machine.
A LIMIT SWITCH IS FITTED AT BOTTOM SIDE THE LEVER MUST
TOUCH THE LIMIT SWITCH TO ENSURE WORKING OF COUNTER.

Electro-Magnetic Clutch and brake

Electro- magnetic clutch & brake enables push button control of the machine for
easy and efficient operation. Complete safety is ensured by full electrical interlocking
Electrical synchronization of both clutch & the brake eliminates the possibility of time
lag or over-lag between driving and braking .

ADJUSTMENT OF AIR GAP BETWEEN CLUTCH/BRAKE COIL & CENTRE PLATE

DURING RUN OF MACHINE USER CAN FACE PROBLEM OF INCREASE/DECREASE GAP BETWEEN CLUTCH/ BRAKE COIL AND CENTRE PLATE. THIS GAP SHOULD BE 0.10 MM.THIS GAP CAN BE INCREASED /DECREASEDBY ADJUSTING SCREWS IT IS ADVISABLE TO USE GAUGE TO MEASURE THE GAP REQUIRED. WHEN THE SOUND IS INCREASED WHILE BRAKINGGAP SHOULD BE CHECKED AND ADJUSTED.

Safety :

All moving parts are protected by safety guards. A special feature is the patented
guards which protects operator from the moving block (platen) If any object
come between the moving block (platen) and this guard a slight backward movement
of the guard will occur stopping the moving block (platen) immediately and isolating
the starting mechanism . Until the guard is moved forward by hand the machine
remains dead and isolated from any attempt to actuate it through the starting
mechanism.
LIMIT SWITCH IS FITTED AT THE BOTTOM OF GUARD AND THIS
LIMIT SWITCH MUST TOUCH THE GUARD
Now Days the Hand Brake is Replaced By The Sensors fitted on the Platen ,these sensors
stops the Platen if any object comes in between the Receiver and The Transmitter .
THIS IS AN OPTIONAL ATTACHMENT AND AVAILABLE ONLY ON
REQUEST AT ADDITIONAL COST

Installation

Sujata die cutting creasing embossing press leaves the factory duly packed
in one wooden case. Unload the machine by Crain only therefore a hook is provided
at the top of the machine. Pallet Crain can also be used for un loading.
Machine must be installed on a levelled floor and level must be checked
with level checking instrument. Before giving the current to the main
rotate the main shaft with the help of handle provided with machine as
tool. The power /voltage and cycles must be checked before connecting
the machine to main.
Before giving impression must be sure that the gear key and other parts, bolts
are properly tighten . Don’t increase the impression more than one step once.

Operation of machine by power:

Before giving the main connection to the machine must check that all connection
is properly connected and voltage not less than 380 v Ac 3 phase .After connection
check the three indicator lamps on control panel for 3 phase line, then check the main
pulley is free and if so start the motor and wait for few second and let the motor
move in regular speed. Then keep the rotary switch on s.impression mode and after
that impression is all right, machine can be run on any desired mode as per requirement
of job.
Note ; We offer our all export model machines to be wired for 220 v 3 phase for
Certain countries if the buyer specify his requirement at the time of order ,other
Wise standard wiring of 440 –3 phase will be done
Don’t start the clutch button before starting the machine .Always first start the main motor and then clutch on to move the platen .Brake will be applied when the clutch off push button is pressed or the patent guard /front guard and trip bar is pressed.

DURING THE RUNNING OF MACHINE OWNER CAN FACE
SMALL PROBLEM WHICH CAN BE SOLVED EVEN BY THE
OPERATOR ,

Lubrication

A lubrication pump pump is provided for the centralization of lubrication to all
vital parts. Fill the tank with sufficient oil in tank of S cam situated in front of machine
this place is just below of moving block and s cam must be dipped in oil .
Lubrication pump (S Cam ,Oil Tank below this cam must
be full of oil while running of press)
Oil bath is also provided in double helical gears and always keep these gears
dipped in oil .

Speed:

Impression per hour can be increased to decreased by changing motor pulley
but it is advisable to run the machine note more than 1000to 1500 impression per
hour for small sizes and 600 to 1000 IPH for big sizes
in continued mode for easy handling of jobs and safety .

Sujata Platen die cutting machines are offered in various models and facilities to use it for multiple jobs we categorize the machines in following :

SDC- CUTTING AND CREASING PRESSES: USED FOR CUTTING ,CREASING ,HALF CUTTING, EMBOSSING WORK BY USING DIES ,EMBOSSING BLOCKS ETC.

SDC JUMBO- SERIES REPRESENT BIG SIZE MODELS OF DIE CUTTING FOR CORRUGATING INDUSTRY, DISPLAY INDUSTRY, FORM CUTTING AND OTHER LARGE FORMAT JOBS.

SHF-  SHF SERIES REPRESENTS  ALL DIE CUTTING FUNCITIONS AS WELL ADDITIONALLY HOT FOILING PRESS FOR PRINTING BY USING BLOCKS AND PRINTING FOILS TO MEET THE DEMAND OF FOIL PRINTING ON PAPER, BOARD AND VARIOUS SIMILIAR TO PAPER

SHF PLUS- IS AN TOP MODEL PRESS CAN BE USED FOR NORMAL DIE CUTTING, FOILING AS WELL AS HEATED DIE JOBS. 

HEATED PLATEN MACHINE MEANS THE PLATEN WHERE A HEATER IS PERMANENTY FITTED, IN NORMAL FOILING PRESS AND DIE CUTTING PROCESS HEATER IS CHASE AND ALTERNATELY REMOVABLE WHILE CHANGING JOBS TO DIE CUTTING BUT IN HEATED PLATEN SOLVE THIS ISSUE AND SAME PLATEN HEATING AND COLD PROCESS CAN CONTINUE WITHOUT INTERRUPTION .

WHILE MANUFACTURING THE HEATED PLATEN IT IS IMPORTANT FOR US TO COVER THE DISTANCE PLATEN MOVING WITH NORMAL RULE DIE AND LESS HEIGHT HEATED DIES AND BLOCK TO COVER THE OPTIONS MACHINE ECCENTRIC IS WIDELY OPENED AND MOVE PLUS TO MINUS FREQUENTLY BY OPERATOR TO ADJUST THE GAP BETWEEN RULES DIE AND BLOCKS , IT ACCOMODATE BOTH 23.799 MM RULES AS WELL AS 4 MM HEATED DIES , THIS FEATURES MAKE THIS MACHINE AN USER FREINDLY PRODUCT. THESE MACHINES ALSO SUPPLIED WITH OPEN AND CLOSE DWELL FUNCTION.

Sujata Die cutter with hot foil attachment is used for hot foil or leaf printing as well as die cutting on paperboard. Silver, gold foil printing, hot embossing, de embossing, die cutting, creasing, dry embossing, punching with high precision can be achieved by this machine. Sujata Hot Foil Press is known for its durability, accuracy and consistency. 

SHF is innovation of modern printing and packaging industry. It is at the heart of folding cartons industry. It meets the demand of foil printing on mono-cartons in industries of medicines, cosmetics, garments, smartphones, electronics, sarees , food and other paper products like book titles, greeting cards, presentations  cards, wedding cards and religious books. 

Addressing the demand of modern world SHF series full fill demand of national and international users in huge way and mark its presence at every corner where printing is done with the time these machines has added exclusive features of foil timing facility with computer arrangement and stepper drive to minimize the wastage of foil and full usage of foil film.

Features at a glance:

• Specially designed heavy duty heater with single and multiple Zones options
• Opening and closing dwell facility as optional and 2,3,4 pull options for foil units
• Standard model of machine is supplied with 2 pull system but 3&4 pull models are also available as options
• Holed heating plate with aluminum sheet additional covering to facilitate both options of foil by fixing with bolt and sticking with adhesive .

Double Profile Oblique Type Single Facer Paper Corrugation Machine with Self Loading system

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand is another critical feature of this high speed machine making it effective in manufacturing houses around the world
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

Sujata Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted)  finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

With over 1,000+ happy customers this product been the trusted choice of corrugation manufacturers.  This machine has become a basic requirement for any packaging house in the past decade.  

This machine is basic requirement of corrugated box industry to slot/slit scoring after height creasing and slitting of board to make corrugated box

Our unique strengths for Combined Rotary Slotter Machine (Carton Box Making Machine):

• Over a decade of R&D to custom design and perfect the product for Indian subcontinent
• 1,000+ installations live in slotter family
• Highly trained and nuanced team of installation technicians
• 24*7 availability of complete range of spares and accessories (only such platform in India).

Main features:

• Can be custom designed to customer's factory requirement of additional width and dia. 1800 mm X 2200/1800X2400/1800X2600 MM feeding size also available with roll diameter 590mm 
• Chain feeder
• Variable speed control
• Internal spray type
• Lubrication
• Digital slotting movement in axis 360 degree

Combined movement of slotting scoring blade left right as optional and separate movement as standard. This movement can be motorized as well computer controlled as an additional accessory.

Thin blade Slitter scorer machine is our market leading and advanced upgrade on traditional rotary creaser. Our modern marvel helps you increase your production by ten times while helping produce a gold standard corrugated box with smooth edges and preserved flute structure. 

Our Unique Advantages:

1. Custom made design for Indian markets with focus on space, speed and durability 
2. Special grade imported tungsten carbide knife to improve the durability of the product by 4 times
3. Product deployed and trusted with thousands of customers 

Thin blade slitter scorer with 4 blades and 6 scoring it can help to produce up to 3 sheets as per production factory needs and requirements.

1.  Slitting Part: adopt high quality tungsten steel blade, sharp and long work-life, slice more tidy.
2. Scoring Part: adopt 5 points scoring, scoring 
3. Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, hence improving work efficiency.

Our Printer Slotter is used to cut, crease, print and slot the corrugated board in one go. With a Production capacity of 25000-35000 corrugated boxes in a day it has become an absolute necessity for every corrugation manufacturer. 

With over 1,000 deployments in Slotter Family of Machines we have maintained market leadership in the Printer Slotter category. Our standardized manufacturing, proven after sales service and in-house CNC operations allow us to seamlessly serve printer slotters over the entire lifetime of machine. 

The Chain Feeder Multi color Printing And Slotting Machine composed with printer, slotter parts, can process 1-10 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40  mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.

Key features:

• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt Taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings of Chain Feeder Multi color Printing And Slotting Machine use HRB brand.
• Chain Feeder Multicolor Printing And Slotting Machine adopt electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Chain Feeder Multicolor Printing And Slotting Machine adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improved the production efficiency.
• Chain Feeder Multicolor Printing And Slotting Machine adopt cross-head shoe, for the paper 1mm-10mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Chain Feeder Multicolor Printing And Slotting Machine adopts electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• Chain Feeder Multicolor Printing And Slotting Machine use 'Chint' brand electricals.
• The walking rail material is casting, can improve the machine stability.

Additional model available 2200,2800 on request

Color unit available 1-4 color

Additional accessories available (Optional)

• Auto Conveyor Feeder
• Auto Stacker
• Hole and Handle Die Cut Attachment

Technologic parameter

 Our Automatic Three (3) Ply Flute Laminator is an essential in corrugation industry today for manufacturers looking to differentiate themselves in precision, quality and timely delivery.

Single Piece Semi Auto Servo Corrugated Box Stitcher comes with jumbo roll facility and digital display for monitoring and changing sizes.

Auto stack, Auto count and 'one push' Auto strap can be attached to make the machine output faster and more efficient.

This high speed Stitching machine has become a staple in corrugation packaging industry today due to its precision and high speed and is an essential addition for packaging houses to continue to be productive. 

Standard size is 2600mm.

Technical parameter:

Main structure:

• Fuji Japanese double servo drive,
• High precision mechanical transmission parts that effectively reduce failure rate
• Delta touch screen operation to easily input control parameters
• Adopts top international brand PLC control system
• Used Stepper motor drives whereby precise size or dimension is easier and quicker
• Contactor control box use Siemens brand
• Photoelectric and close switch adopts Schneider brand
• Bottom die, blade made by Japan's tungsten steel 
• Single screw , double nail , strengthen nails ( two head is double for single screw) in the middle of a one-time, fit the different demands of different customers to nail.
• Change the carton size and adjust screw pitch in a minute
• Can nail box with a cover & without cover carton box
• Automatic counting - equipped with photoelectric sensors - on the feeding table feed automatically rises
• After a period of automatic counting function, make the finished product number according to quantity (1-99) 
• Mechanical speed: 600 nail/min
• Nailing distance: adjustable from 30-120mm
• Lifting table effective height: 900 mm
• Machine covers an area of 2.8 x1.7 x1.8 meters
• The machine weight: 2.0tons
• Can store up to a 1000 order programs