Single Facer Corrugation Machines

Double Profile Oblique Type Single Facer Paper Corrugation Machine with Self Loading system

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand is another critical feature of this high speed machine making it effective in manufacturing houses around the world
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

Sujata Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless). This made in India gem is a high speed single facer machine with ability to produce to high quality corrugated board at a high speed. With pneumatic pressure adjustment, auto gum circulation and durability of Sujata the machine is specifically designed for top corrugation houses looking for a reliable automatic upgrade for corrugation machine

Advantages of Sujata Pneumatic Single Facer over Chinese Single Facers

• Lower maintenance costs (60-70 Percent savings in refluting costs) 
• Better Electricals of Siemens/ABB
• All parts are made in India with reliable warranty cycles and easy future availability

Salient Features

• One Set of en19 (forged) Flute Rolls of B flute
  
• Pneumatic Control
  
• Bearing – NBC
  
• Roller bearing - URB Brass Cage
  
• Auto Gum Circulation
• Main Motor- Siemens
  
• Blower Motor- ABB/ Siemens
  
• Reel Stand Motor - Siemens
  
• AC Drive - Crompton
  
• Heater- Electro Heat
  
• 2 Pre-Heaters and 3 Main Heaters
  
• Electricals
  
• Starter (With Gear Box)
  

Technical Data

Features

Sujata Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted)  finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

SF280/320   Single Facer's parameter：

1、Working width：1600mm   1800mm   2000mm   2200mm

2、Operation direction：left or right（according to customer workshop）

3、Design speed：100-150m/min  working speed：80-120m/min

4、Tmperature range：160-200℃

5、Air source：0.4-0.9Mpa

6、Steam pressure：0.8-1.3Mpa

7、Corrugated type（A、B、C、E can be choosen）

Main instruction：

 It adopts cover suction structure, with high pressure powerful fan.Air suction and noise elimination device, air source and electrical control are concentrated in the same operating cabinet, not less than 1.5 meters away from the main machine, the operating side is completely closed and covered.Cast iron wallboard structure, wallboard thickness 130mm-150mm.

 The corrugated roller is made of 48CrMo alloy steel, which is tempered, medium frequency quenching, surface polishing, the diameter of the main corrugated roller is 280mm, and the surface hardness is above HRC58 °.Key parts of the tile roller, pressure roller bearing using  production of high temperature bearing.

 Pressure roller 292mm, surface grinding and chrome plating Cylinder control up and down movement, material for medium carbon steel no. 45, conditioning treatment (with buffer device).

  Corrugated roller, pressure roller raw materials from  special steel, corrugated roller unilateral 0.15mm on the high, pressure roller unilateral 0.075mm in the high Add limit device Use 160mm cylinder for pressing the cylinder.

 The preheating roller is 320mm seamless steel tube 

D 320 High Speed Cassate Type Single Facer for easy change of flute rolls

Features:

• design speed:150 m/min.
• Effective Width:1400 - 2500 mm.

Details Attributes:

• Main shocked roll: ¢ 320 mm (according to differ flute), pressure roller ¢ 365 mm, preheat roll ¢ 400 mm.
• The negative pressure design, low heat dissipation, so that pressure can be evenly core paper and attached to the corrugated roller surface, so corrugated better shape, because the pressure evenly, corrugated top better, evenly coated with glue, so one-sided corrugated fit the situation better.
• quick roll change, 15 minutes, in order to replace the Corrugated trolley trailer containing the entire set of corrugating to motor drive, into the machine, fixed on the machine base, quickly and easily complete Corrugated replacement.
• Corrugated use 48CRMO quality alloy steel, heat treatment, surface after grinding hard chrome plating or tungsten carbide processing.
• corrugating roll and pressure roll or the like using the airbag control system having high stability, but also has to control the pressure buffering effect.
• glue volume control with electric adjustment, electric, every plastic, adhesive systems can be independent when the host stops running, prevent the glue dry.
• mobile systems on the glue, in addition to easy to clean, but more conducive to maintenance and repair work.
• Simple operation control system, touch screen interface, with color drawings display simple, user-friendly.
• Built-in pre-conditioner with a spray system, temperature and moisture regulating core paper.
•  pressure roller bearings are used in high-temperature grease to ensure the bearing life, running smoothly.

Sujata FSHSCDP Double Profile Fingerless Oblique Type Single Facer Paper Corrugation Machine with Self Loading system is a modern gem focused on producing high strength high quality corrugation boards at high speeds.

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand 
• Auto Gum Circulation and Slitter Attachment are optional features
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Our Pneumatic High Speed Single Facer Corrugation Machine stands out for its durability, reliability and performance in high speed corrugation lines.

 Features:

• High Speed, Pneumatic Pressure
• One Set of Hard Chromed Flute Roller
• Sizes - 1200mm, 1400mm, 1600mm
• Flutes: A,B,C,E, F
• UV Profile of Corrugation Rolls for higher strength board
• Stand is not included
• Heavy duty air blower
• Auto Gum Circulation
• Upper Roll Diameter: 280mm
• Middle Roll Diameter: 290mm
• Heavy duty pressure
• Available with different heating options

1. Pneumatically adjust Upper Roller Gap - Yes

2. Pneumatically adjust Pressure Roller Gap- Yes

3. Pneumatically adjust Gum Roller Gap- Yes

4. Glue Dam to control gum based on paper width- Yes

5. Engraved Gum Roller.- Yes

6. Auto Circulation of Gum.- Yes

Technical Data