Auto Corrugation Line

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored .

Structure of each line basic and additional machines can be described as below:

TWO LAYER LINE

1 MILL ROLL STAND

1 SINGLE FACER IN BUILT PRE HEATING ROLL

1 SHEET CUTTERĀ 

OPTIONAL/ADDITIONAL MACHINESĀ AND EQUIPMENT

OVER HEAD BRIDGE

SLITTING UNITĀ 

ADDITIONAL PRE HEATER

Ā 

THREE LAYER LINE

ļ»æ

NO.

NAME

Ā 

QUANTITY

1

Ā MECHANICAL MILL ROLL STAND

Ā 

3 SETS

2

GROUND PAPER FEED

CARRIAGE

Ā 

6 SETS

Ā 

3

Ā 

Ā SINGLE FACER

Ā 

Ā 

1 SET

4

Ā 

PREHEATER

Ā 

2 SETS

Ā 

5

Ā 

THE OVER BRIDGE CONVEYER

Ā 

Ā 

1 UNIT

6

DOUBLE LAYERS PRE-HEATER

Ā 

1 SET

Ā 

7

SINGLE GLUE MACHINE

Ā 

Ā 

1 SET

Ā 

Ā 

Ā 

8

Ā 

DOUBLE FACER

Ā 

Ā 

Ā 

1 UNIT

Ā 

9

THIN BLADE SLITER SCORER

Ā 

Ā 

1 SET

Ā 

Ā 

10

Ā NC CUTOFF

Ā 

Ā 

Ā 

1 SET

11

Ā SHEET DELIVERY

Ā 

1 SET

12

MAIN TRANSMISSION SYSTEM

Ā 

1 UNIT

Ā 

13

Ā 

GLUE MAKING SYSTEM

Ā 

Ā 

1 UNIT

14

ELECTRIC SYSTEM

Ā 

1 UNIT

15

STEAM SYSTEM

Ā 

1UNIT

16

EXHAUST SYSTEM

Ā 

1 UNIT

Ā 

FIVE LAYER

ļ»æ

NO.

NAME

Ā 

QUANTITY

1

Ā MECHANICAL MILL ROLL STAND

Ā 

3 SETS

2

GROUND PAPER FEED

CARRIAGE

Ā 

6 SETS

Ā 

3

Ā SINGLE FACER

Ā 

Ā 

2 SETS

4

Ā 

PREHEATER

Ā 

4 SETS

Ā 

5

Ā 

THE OVER BRIDGE CONVEYER

Ā 

Ā 

1 UNIT

6

Ā THREE LAYERS PRE-HEATER

Ā 

1 SET

Ā 

7

DOUBLE GLUE MACHINE

Ā 

Ā 

1 SET

Ā 

Ā 

Ā 

8

Ā 

DOUBLE FACER

Ā 

Ā 

Ā 

1 UNIT

Ā 

9

THIN BLADE SLITER SCORER

Ā 

Ā 

1 SET

Ā 

Ā 

10

Ā NC CUTOFF

Ā 

Ā 

Ā 

1 SET

11

Ā SIMPLE SHEET DELIVERY

Ā 

1 SET

12

MAIN TRANSMISSION SYSTEM

Ā 

1 UNIT

Ā 

13

Ā 

GLUE MAKING SYSTEM

Ā 

Ā 

1 UNIT

14

ELECTRIC SYSTEM

Ā 

1 UNIT

15

STEAM SYSTEM

Ā 

1UNIT

Ā 

Quick view
2 Ply Automatic Corrugation Plant
Quick view
Single facer with gimble gear box

2 Ply Automatic Corrugation Plant

Rs. 3,675,000.00
/

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Production: 8-10T per Day 20000-25000 Master Cartons (approximately)

Heating Source: Electric or Steam

Manpower Dependence: Extremely Low

Manpower Required: 5-10

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

Ā 

Qnty

Particulars

One

Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless), this made in India gem is a high-speed single facer machine with ability to produce superior quality corrugated board at a rapid pace

Ā 

Size: 1600mm

Ā 

Features:

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  High Speed, Pneumatic Pressure

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Heavy duty air blower

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Auto Gum Circulation

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Flute Roller

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Upper Roll Diameter.: 280mm

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Middle Roll Diameter: 300mm

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Heavy duty pressure

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Speed 35-60 meter/min depending on customer's heating preference

Ā·Ā Ā Ā Ā Ā Ā Ā Ā  Attachable to electric/steam/ oil heating

Ā 

Technical Data

Size

1600mm

Power

13

Speed (m)

35-60/min

Heating load (kw)

42

One

SUJATA Shaftless Reel Stand for Corrugation Machine (Electric Type)

Ā 

Mill Roll Stand is a Twin Roll Paper Reel Loader that unwinds during the working of a corrugation line and supplies paper to a single facer corrugating machine. It plays a pivotal part in converting liner paper to corrugated board seamlessly.

Electric mill stand is shaftless and has hence the ability to pick the reel from core. Bulge nut inserts in paper roll to lift the stand without excessive physical labour. Pneumatic air lock is a priceless feature to carry and lift the reel without loss of tension.Ā  Ā 

TECHNCAL PARAMETERS

*Ā  PAPER NIP RANGE (WORK WIDTH) : MAX 1200- 1600MMĀ Ā  MIN 800MM

*Ā  PAPER NIP DIAMETER:MAXĀ ļæ 1500MMĀ  MINĀ ļæ 350MM

*Ā  SINGLE SIDE MAX LOADING: MAX 3000KG

*Ā  AIR SOURCE WORK PRESSURE(MPA): 0.6-0.9MPA

*Ā  EQUIPMENT TOTAL POWER:5.5KW

*Ā  WORK ELECTRIC SOURCE: PRESSURE 440VĀ Ā  FREQUENCY 50HZĀ Ā 

Ā 

Ā 

Ā 

One

Ā 

Sujata NC Reel sheet cutter can be used for set-length cutting reel paper and single facer board, change order fast, high cutting precision, fast work speed, low waste, it also suit for color-printing box package.

Ā 

Size: 1600mm

Ā 

Features

ā€¢ The machine adopts PLC with touch screen operate design, operator can know detailed work status.

ā€¢ Adopts variable frequency motor reduce the fault caused by transmission wearing.

ā€¢ Computer restores many production orders, human-machine interface

ā€¢ Use high quality variable frequency motor.

ā€¢ Teeth surface be quenching and grinding, high precision transmission, low noise, transmission part lubrication adopts oil pump automatic recycle design.

ā€¢ Used high speed flat type knife, high hardness with long use life. Precision adjustable gapless gear ensure accurate mesh, good cutting with high straightness, protect knife

Ā 

Technology Parameter:

Ā 

ā€¢ Design speed:70m/min

ā€¢ Working speed:0-70m/min

ā€¢ Cutting length:300-9999mm Cutting precision:Ā±1.5mm

ā€¢ Effect width:1400-3000 mm

ā€¢ Cutting layer: single layer, double layer

Ā 

Ā 

Ā 

Ā 

Ā 

One

Ā 

Sujata Automatic stacker is designed to stack and deliver 2 ply corrugated boards in neat piles after being freshly minted from our high speed 2 ply corrugated line

Size: 1600mm

  • The Max. Speed of collection paper:70m/min
  • The Max. Length of collection paper :1400mm
  • This machine can be collected at the same time at most 4 pieces of paper
  • The machine can realize count automatically, automatic stacking, automatic stamping
  • Stacker hight:100mm
  • The machine have special leading edge Aligning institution
  • The automatic stacking machine cost is low. Small footprint, save man power ,Is the best choice of medium-speed fitting machine.
  • Floor area : 3.5*1.9m

Ā 

Ā 

    Sujata Pneumatic Fingerless Corrugation
    Sujata Pneumatic Fingerless Corrugation
    Sujata Pneumatic Fingerless Corrugation
    Sujata Pneumatic Fingerless Corrugation

    Single facer with gimble gear box

    Rs. 1,417,500.00
    /

    SF280Ā  Ā Single Facer's parameterļ¼š

    1态WorkingĀ widthļ¼š1600mmĀ Ā 

    2态DesignĀ speedļ¼š100-150m

    3态Temperature rangeļ¼š160-200ā„ƒ

    4态AirĀ sourceļ¼š0.4-0.9Mpa

    5态SteamĀ pressureļ¼š0.8-1.3Mpa

    6态Corrugated type: B

    MainĀ instructionļ¼š

    Ā It adopts coverĀ suction structure, with high pressure powerful fan.Air suction and noise elimination device, air source and electrical control are concentrated in the same operating cabinet, not less than 1.5 meters away from the main machine, the operating side is completely closed and covered.Cast iron wallboard structure, wallboard thickness 130mm-150mm.

    Ā The corrugated roller is made of 48CrMo alloy steel, which is tempered, medium frequency quenching, surface polishing, the diameter of the main corrugated roller is 280mm, and the surface hardness is above HRC58 Ā°.Key parts of the tile roller, pressure roller bearing usingĀ  production of high temperature bearing.

    Ā Pressure roller 292mm, surface grinding and chrome plating Cylinder control up and down movement, material for medium carbon steel no. 45, conditioning treatment (with buffer device).

    Ā Ā Corrugated roller, pressure roller raw materials fromĀ  special steel, corrugated roller unilateral 0.15mm on the high, pressure roller unilateral 0.075mm in the high Add limit device Use 160mm cylinder for pressing the cylinder.

    Ā The preheating roller is 320mm seamless steel tubeĀ