Corrugated Box making machines

Our Rotary Die Cutting Machine comes with a slotting attachment and can be used to slot, crease, die cut and optionally print paper corrugated boards in one shot. Slotting attachment helps save changeover time and die costs for regular slotted (master or shipper) cartons. Rotary Die technology is more robust in handling corrugated boards from manual or semi automatic plants due to better ability to convert boards with higher moisture content. Hence they are universally preferred in Indian subcontinent, African, Middle Eastern, Vietnam and other markets where manual, semi automatic and automatic plants are found in equal proportion.

We come with decades of track record of thousands of successful rotary die cutting deployments all over the world. Inhouse engineers to test and deploy rotary die cutting as well as service them over the lifetime along with predictable and real time fulfilment of spares.

The machine composed with printer, slotter parts, can process 1-11 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40 mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.
The stacker available as an additional option has height of 1600 mm

Printing unit:

• Printing roller diameter include printing plate is 406mm, made with high quality steel plate, treated with surface grinding, hard chrome polishing, wall thickness 10-12mm, equalization balancing treatment. Pressing roller diameter 156mm, seamless steel pipe wall thickness 18mm, surface grinding with hard chrome, welding with equalization balancing treatment.
• Printing roller phase adjustment is planetary gear driving structure, digital control in 360°, electrical phase adjustment.
• Anilox roller surface adopt fine grinding hard chromium plating, outer diameter is Ø180mm, anilox LPI between 180-250 lines for choosing, rubber roller diameter180, roller surface has crowning to compensate the deformation because of power, make the ink layers be more uniform and ink transfer effect is better.

Slotting unit:

• The axial diameter is 156mm, and the linear axis is110mm: surface grinding, hard chromium plating, and smooth movement (single wall thickness of the blank pipe is 16mm).
• The width of slotting knife is 7mm.
• 45# steel heat treatment and grinding teeth shape slotting cutter with good hardness and toughness.
• The steel material is used for heat treatment and grinding trimming knife, sharp edge and high precision.
• Planetary gear mechanism.
• Slot electric digital 360 ° phase adjustment.(operation and stop can be adjusted)

Die-cutting unit:

•  Planetary gear structure.
• Die-cutting phase adopts planetary differential structure, electric digital 360 °.(operation and stop can be adjusted)

Stacker unit:

• Lifting platform, and a weight lifting device, reduce the motor load, prolong the service life of the reducer.
• Feed platform controlled by travel switch and photoelectric elevator, with automatic manual two operating modes.
• The conveyor belt conveyor belt for special climbing a hill, fold belt surface shape, ensure that output in the process of platform rises after the board does not appear fall off.
• the pile of paper height: 1800 mm, the longest paper length: 1600 mm.

Auto feeding thin blade machine brings out the best features of thin blade machine while eliminating the need for specialized operators. Auto feeder helps achieve high productivity while electric adjustment 8 bar machine helps bring precision in operations while minimizing the possibility of accidents due to operator negligence. Auto Feeding thin blades are extremely helpful for corrugation plants looking to achieve high productivity, flexibility and automation while keeping an eye on the budget.

Feeding section:

◎ The cardboard size is adjusted by screw rod adjusting mechanism, one operator, simple quickly.

◎ The convenience adjustable yards paper machine can better adapt to all kinds of cardboard and the paper-feeding is stable accurately.

◎ The belt which conveys cardboard adopts the high quality rubber seamless belts, high friction, long life , less noise , easy maintenance and high economic benefits.

◎ The double tension control is convenient and reliable.

◎ The shaft adopts pattern roller and it can increase the friction between paper belt and itself to ensure cardboard conveying is smoothly and quickly.

Slitting Part:

◎ Adopt two roll near-range feeding (front and back rubber roll distance 325mm), then scoring, easy to adjustment. It could be do slitting only without scoring, avoid error when scoring.

◎ Adopt electric adjust blade distance, pneumatic lock Improve whole machine degree of automation, easy

to operate and high precision, save time and labor to adjust.

◎ Slitting Part: adopt 4 point high quality tungsten steel blade, sharp and long work-life, slice more tidy, non-pressing and non-burr.

◎ Scoring Part: adopt 6 points scoring, scoring distance in-phase adjust, blazonry and easy to bend the carton sheet.

◎ Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, improve work efficiency.

◎ Adopt  famous brand or imported electric element, dependable performance

Thin Blade Slitter Scorer Machine allows you to adjust slitter and scoring blades with push of a button and pneumatically lock them at the right position. It is our must have offering for commercial corrugation manufacturers who are looking to produce high quality corrugated boxes at a high speed while preserving the edges and flutes.

Features

◎ Adopt electric adjust blade distance, pneumatic lock. Improve whole machine degree of automation, easy to operate and high precision, save time and labor to adjust.

◎ Slitting Part: adopt high quality tungsten steel blade, sharp and long work-life, slice more tidy, non-pressing and non-burr.

◎ Scoring Part: adopt 5 points scoring, scoring distance in-phase adjust, blazonry and easy to bend the carton sheet. Scoring is available with electric adjustment optionally.

◎ Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, improve work efficiency.

◎ Adopt  famous brand  electric element, dependable performance. 

Thin blade Slitter scorer machine is our market leading and advanced upgrade on traditional rotary creaser. Our modern marvel helps you increase your production by ten times while helping produce a gold standard corrugated box with smooth edges and preserved flute structure. 

Our Unique Advantages:

1. Custom made design for Indian markets with focus on space, speed and durability 
2. Special grade imported tungsten carbide knife to improve the durability of the product by 4 times
3. Product deployed and trusted with thousands of customers 

Thin blade slitter scorer with 4 blades and 6 scoring it can help to produce up to 3 sheets as per production factory needs and requirements.

1.  Slitting Part: adopt high quality tungsten steel blade, sharp and long work-life, slice more tidy.
2. Scoring Part: adopt 5 points scoring, scoring 
3. Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, hence improving work efficiency.

Auto feeding thin blade slitter scorer machine with stacker is fully auto version focused on providing corrugation houses with high productivity using mimimum manforce. Auto feeder with stacker helps achieve high productivity with minimum labour while electric adjustment 8 bar machine helps bring precision in operations while minimizing the possibility of accidents due to operator negligence. Auto stacker is especially useful for corrugation houses looking for long run jobs of slitting/cutting corrugated board as it makes collection and auto stacking seamless for complex jobs.

Feeding section:

• The cardboard size is adjusted by screw rod adjusting mechanism
• Can better adapt to all kinds of cardboard and the paper-feeding is stable and accurate
• The belt which conveys cardboard adopts -  high quality rubber seamless belts. They are high friction, durable, noise friendly and easy to maintain providing high economical benefits

Slitting Part:

• Adopts two roll near-range feeding (front and back rubber roll distance 325mm), followed by scoring with easy adjustment
• It can do slitting only without scoring
• Avoid error when scoring
• Adopt electric or manually adjustable blade distance as per customer choice with pneumatic lock.
• Easy to operate and high precision, save time and labour to adjust.
• Adopt high quality tungsten steel blade - sharp and long lasting - slice more tidily in a non-pressing and non-burr manner

Scoring Part

Adopt 5 points scoring, scoring 

Grinding Part

• Adopt (automatic and manual) two kinds of pneumatic grinding
• it could be grinding when working hence improving work efficiency
• Adopt branded electric element for dependable performance

Stacker section

• Stacker section is added to make it fully automatic thin blade (for various scoring and slitting of corrugated board for high production plants)
• It saves collection cost and time
• Stacker belt seamlessly transports board out of the machine with counted and tracked delivery

 Technical details

Our Printer Slotter is used to cut, crease, print and slot the corrugated board in one go. With a Production capacity of 25000-35000 corrugated boxes in a day it has become an absolute necessity for every corrugation manufacturer. 

With over 1,000 deployments in Slotter Family of Machines we have maintained market leadership in the Printer Slotter category. Our standardized manufacturing, proven after sales service and in-house CNC operations allow us to seamlessly serve printer slotters over the entire lifetime of machine. 

The Chain Feeder Multi color Printing And Slotting Machine composed with printer, slotter parts, can process 1-10 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40  mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.

Key features:

• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt Taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings of Chain Feeder Multi color Printing And Slotting Machine use HRB brand.
• Chain Feeder Multicolor Printing And Slotting Machine adopt electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Chain Feeder Multicolor Printing And Slotting Machine adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improved the production efficiency.
• Chain Feeder Multicolor Printing And Slotting Machine adopt cross-head shoe, for the paper 1mm-10mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Chain Feeder Multicolor Printing And Slotting Machine adopts electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• Chain Feeder Multicolor Printing And Slotting Machine use 'Chint' brand electricals.
• The walking rail material is casting, can improve the machine stability.

Additional model available 2200,2800 on request

Color unit available 1-4 color

Additional accessories available (Optional)

• Auto Conveyor Feeder
• Auto Stacker
• Hole and Handle Die Cut Attachment

Technologic parameter

Flexo Printing (Corrugated, Paper and PP/Woven Sacks Printing Machine) 

Flexo printing machine ideal to print corrugated paper and card board single sheet with the help of flexo blocks. Due to versatility and superior performance it has built a unique position in manufacturing houses around the world.

Machine is provided with feeding table and optionally with fixed or movable conveyor table. This machine is used by medium range production house to meet their corrugated box printing demand , with unit options for 1,2, 3 and/or 4 colors. 

Features/Accessories:

• For craft paper ,Provided With endless Blanket or table  
• Anilox Roller and Rubber Roller for Superior Printing
• Branded Electric Motor
• International and superior AC Drive
• Digital Counter and Paper Sensor
• Gear operated

Advanced Rotary Creasing and Cutting Machine.

Used successfully for creasing, cutting and slitting corrugated boards as well as cutting and slitted Hard Boards, Paper Boards, Kappa Boards and other kind of cardboards.

Traditional common slitter scorer with options of 2 cutter/ 4 creaser/ 4 cutter 4 creaser/ 4 cutter 6 creaser.

Features

• High Carbon Steel Cutters and Creasers
• 6 Bars for stability, precision and speed

Sujata Pasting Machine for Corrugation Plants

Sujata Pasting Machines are today considered a gold standard in Asian market with ubiquitous presence in corrugated manufacturing houses. Known for their durability, quality and robustness these have been go to choice for manufacturers since decades.

Standard Accessories

• Three Hard Chromed Rolls
• SS trey
• Electricals

This machine is meant for the gluing of 2 ply corrugated sheets to make corrugated board of different ply (3/5/7/9). The rolls of the machine are evenly finished to ensure even gluing of the boards. this machine is simply designed, strong in construction and is easy to operate.

Hard chromed Rolls ,Steel rolls and can be substituted with PU or rubber coated rolls which is on choice and options of buyer

Optional accessories

• Rubber Coated or PU Rolls
• Counter
• AC Drive

Technical Data
Size    Sheet Feed  (Min/Max) Motor H.P

55"         15"/50"         1

65"        15"/60"          1
75"        15"/70"          1
85"        15"/80"          1
95"         15"/90"         2
105"        15"/100"        2

120"        15"/115"        2

Optional size of any width up to 130" available 

With over 1,000+ happy customers this product been the trusted choice of corrugation manufacturers.  This machine has become a basic requirement for any packaging house in the past decade.  

This machine is basic requirement of corrugated box industry to slot/slit scoring after height creasing and slitting of board to make corrugated box

Our unique strengths for Combined Rotary Slotter Machine (Carton Box Making Machine):

• Over a decade of R&D to custom design and perfect the product for Indian subcontinent
• 1,000+ installations live in slotter family
• Highly trained and nuanced team of installation technicians
• 24*7 availability of complete range of spares and accessories (only such platform in India).

Main features:

• Can be custom designed to customer's factory requirement of additional width and dia. 1800 mm X 2200/1800X2400/1800X2600 MM feeding size also available with roll diameter 590mm 
• Chain feeder
• Variable speed control
• Internal spray type
• Lubrication
• Digital slotting movement in axis 360 degree

Combined movement of slotting scoring blade left right as optional and separate movement as standard. This movement can be motorized as well computer controlled as an additional accessory.

Combined RS4 with Thin Blade Slitter Scorer is a quick upgrade for your corrugation plant that double your conversion capacity in a quick and efficient way while keeping an eye on the budget.

These modern upgrades are today considered essential for producing a quality universal carton in corrugation industry at a high speed necessary to attract broader and premium set of clients.

Thin Blade Slitter Scorer

Combined RS4 (Combined Rotary Slotter Slitter Scorer)

 Chain Feeder MultiColor Flexo Printer for corrugated boxes is used for printing corrugated board at a high speed with best in class quality. With our flexo printer you can target 18,000-30,000 corrugated boards in a day depending on number of SKUs.

 Key features:

• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt Taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings of Chain Feeder Multi color Printing use HRB brand.
• Chain Feeder Multicolor Printing Machine adopts electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Chain Feeder Multicolor Printing Machine adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improving the production efficiency.
• Chain Feeder Multicolor Printing Machine adopt cross-head shoe, for the paper 1mm-11mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Chain Feeder Multicolor Printing Machine adopts electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• The walking rail material is casting, improving the machine stability.

Additional model available 2200,2800 on request

Color unit available 1-4 color

Additional accessories available (Optional)

• Auto Conveyor Feeder
• Auto Stacker

Technologic parameter

Sujata Four Roll Pasting Machine for Corrugation Plants

Sujata Four Roll Pasting Machines is a modern necessity in corrugated manufacturing houses. Four Roll Pasting helps optimize the glue being use to bind 2 ply boards into final corrugated board, hence improving the strength, quality and aesthetics of final corrugated board. Four roll pasting becomes all the more important in printing applications as well as boards of sizes greater than 85 inches.

Standard Accessories

• Four Hard Chromed Rolls
• SS trey
• Electricals 

Optional accessories

• Rubber Coated or PU Rolls
• Counter
• AC Drive

Technical Data
Size    Sheet Feed  (Min/Max) Motor H.P

55"         15"/50"         1

65"        15"/60"          1
75"        15"/70"          1
85"        15"/80"          1
95"         15"/90"         2
105"        15"/100"        2

120"        15"/115"        2

Optional size of any width up to 130" available 

Rotary Die Cutting Machine with Auto Feeder Conveyor to Cut and Crease   Corrugated Boxes with Chain Feeder with Pneumatic System and Slotting attachment (for 2 in 1 operation (Slotting and die cutting) with electrical and accessories

Size: 2200x1400 mm with Auto Feeder Conveyor

Features:

• Chain Feeder
• Pneumatic Cylinder
• Digital Movement of Cylinder

Technical Specifications

Auto-feeder conveyor for all chain feeding machines for reducing manual labor Increasing productivity and accuracy in feeding process can be supplied with air belt and fan for accurate feeding of board (while using this machine).

Size: 2200mm

Features:-

Adopt screw rod adjusting mechanism to adjust cardboard dimension- one-man operation- simple and easy.

The stack cardboard mechanism adjustable expediently, more suitable for all kinds of cardboard length, and feed cardboard steadily and precisely. Paper-feeding belt adopts high quality rubber seamless belt, increase frictional force, extend lifetime. Air blower with air hole feeding belts enable smooth feeding of paper.

Printing Slotting Rotary Die Cutting Machine with Auto Feeder Conveyor to Print, Die Cut and Crease Corrugated Boxes with Chain Feeder with Pneumatic System and Slotting attachment (for 2 in 1 operation (Slotting and die cutting) with electrical and accessories

Size: 2200x1400 mm with Auto Feeder Conveyor and Single or Double Color Printing

Features:

• Chain Feeder
• Pneumatic Cylinder
• Digital Movement of Cylinder

Technical Specifications

Auto-feeder conveyor for all chain feeding machines for reducing manual labor Increasing productivity and accuracy in feeding process can be supplied with air belt and fan for accurate feeding of board (while using this machine).

Size: 2200mm

Features:-

Adopt screw rod adjusting mechanism to adjust cardboard dimension- one-man operation- simple and easy.

The stack cardboard mechanism adjustable expediently, more suitable for all kinds of cardboard length, and feed cardboard steadily and precisely. Paper-feeding belt adopts high quality rubber seamless belt, increase frictional force, extend lifetime. Air blower with air hole feeding belts enable smooth feeding of paper.

Mini Auto folder gluer machine is suitable for small packaging for corrugated boxes, such as cosmetics, medicine, wine box, CD bag, express bag, hexagonal box, other cardboard and micro corrugated paper packaging .

The box making process from paper feeding to gluing, folding and collection are all automated. And the whole process is continuous, stable, reliable, high speed, simple and convenient operation with low energy consumption.  At the same time, it has the advantages of beautiful shape, compact structure, low noise and long service life. It is an ideal paper box forming equipment.

 Basic configuration of the whole machine

1 Machine base is made of whole steel plate, the main wall plate is 16mm thick, all using laser cutting technology, and after hot and cold treatment, the machine has good rigidity.

2 guide plate adjustment adopts screw double-sided adjustment, optional electric adjustment, and upper and lower guide plate can be adjusted at the same time.

3 the main bearing and bearing seat are all MNC brand bearings.

4 plane belt with MNC brands.

5 easy to operate, stable and reliable, low failure rate.

6 flexible function, according to the selected configuration can meet the various shapes and specifications of the carton forming.

7 driving wheel cone design, can play a role in correcting deviation.

8 equipped with wireless remote control, remote control operation easy to master, convenient size change, saving labor.

9 the machine is controlled by PLC, easy to operate and touch screen adopt imported electrical appliances, stable and reliable, low failure rate. The whole machine adopts double inverter control, more accurate control.

10 the design speed of 180m/min

Basic structure and working principle

 According to the structure can be divided into: host part and conveying part

Basic functions (i.e. box making form) : General two folded edge paste box.

 basic structure and principle: divided into paper feeding, folding, pressure transmission, transmission and electricals 

Paper feeding section: seven 30mm wide paper feeding tapes (or five 30mm wide paper feeding tapes);14mm metal plate horizontal mobilization set width, embossed power guide wheel to guide out of the paper belt: left and right sides set baffle, with the product style left and right mobilization; the paper part with three paper knives, according to the actual sample to adjust the asymmetric length; The whole match is completed quickly and conveniently, and the continuous automatic and correct paper feeding; Equipped with infinitely variable speed to adjust the feeding distance.

The folding part: the folding part of the selection of 50mm bottom and 50mm wide abductor belt (650/850 model belt appropriate narrowing) combination; Left and right finish the second fold 180 degrees. The fourth fold line is fully combined at 180 degrees; Adjust the left and right regulating wheels according to different positions to match and fold more smoothly; The lower bearing guides the belt to correct operation. Both sides of the unique design of the cone wheel can adjust the belt speed, to achieve the effect of deviation correction.

Pressure part: up and down drive adjustable length; Continuous automatic box stacking to ensure the box into the conveying department accurately. Equipped with kick plate device and other three counts; According to different box type. Paper adjusting system makes box pressing more perfect.

Conveying part: the whole conveying part can be moved back and forth; Balanced pressure, neat delivery, to ensure perfect quality; A functional device can be formed from rubber.

Electrical appliance Department: whether the original place of electrical appliances is configured, the man-machine interface is customized according to customer requirements.

Main technical parameters:

Adapt to paper: can do two fold edge paste, can do more than 250 grams of cardboard, 3 layers of corrugated board.