Products

SUJATA Wiro cum Spiral Punching machine (Power operated) with Clutch & Motor with One Die (Round/Square Hole)

• Size: 24”
• Floor Space: 36” by 40” Power: 1HP
• Length of Bed – 30”
• Width of Bed – 20”
•  No of Strokes Per Minute – 30-35
•  Punching Capacity - 25 papers (60 G S M)

 Optional Accessories

• File Making Accessories (8 Die Set)  
• Extra Wiro Die 
• Extra Spiral Die
• Wiro Closing Die
• Moon Cut Die
• Wiro with integrated moon cut

Post Press Bindery and Finishing for Digital and Desktop Printing Machinery is used for making photo albums, instant book, instant literature among other applications.
These machines are easy to operate and are typically used by Medium and Large Scale Digital Printing Houses for medium volume applications. 
These include paper cutting, press glue binding, folding, stitching, cornering wiro and spiral machines.

Sujata FSHSCDP Double Profile Fingerless Oblique Type Single Facer Paper Corrugation Machine with Self Loading system is a modern gem focused on producing high strength high quality corrugation boards at high speeds.

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand 
• Auto Gum Circulation and Slitter Attachment are optional features
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted)  finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

SDC PLUS -Die Cutter Cum Creaser WITH Full Heated Platen

Sujata SDC Plus series is powered by our proprietary Heated Platen Technology that allows entire area of stationary platen to be converted into heated platen. It allows for ease in changing jobs as well as powers the machine to do creasing and cutting on heavy duty jobs like PET material and Plastic based packaging. 

In additional to normal die cutting machine 'Salient Feature

• Full Heated Stationary Platen
• Digital temperature controller
• Heating plate with holes and threads
• Close Dwell System

Full heated platen machines which can be used for normal Die cutting as well for hot die cutting for cutting, creasing plastic boxes and other Plastic products , these machines are wide opens to give additional opening space. To stationery and moving platen to accommodates both type of dies from 1/4"(equal to standard hot dies and hot printing block to 23.799 mm (equal to standard cutting rule height).

 Process to make transparent PVC box on heated platen die cutter and creaser SDC PLUS

• Dies must be heat transformation to Cutting creasing rules
• Temperature 100-120 F
• Use close and open dwell
• Making of dies :-
• Traditional : wooden die from back to be cut like it’s rule give touch to heater
• Modern ways : magnesium dies or metal dies if available
• Foiling process : by fixing metal blocks
• Embossing process : using mail and female metal blocks

Sujata BSHD-38 38mm Heavy Duty Single Head Wire Book Stitching Machine is our modern Made in India marvel that can stitch up to 500 Pages at a time.

Suited for center, side and stab stitching this semi automatic stitching machine finds a place in every premium printing and bindery unit in South Asia and dozens of countries. 

Specifications

• Stitching Capacity: 0.1 mm to 38mm
• Stabbing Capacity: 35mm to 55mm
• Stitching Speed: 150 Stitches per minute
• Wire: 24 SWG to 18 SWG
• Motor Power: 1 H.P Single or Three Phase
• Net Weight: 270kg
• Gross Weight: 440kg
• Machine Size: L30” W30” H62”
• Packing Box Size: L27” W31” H53”

Sujata's Heavy Duty Manual Cutting Machine with Motor has an unparallel legacy of trust, precision and reliability. With unique 50 year history and over 30,000 deployments across the globe the simple cutting machine is synonymous with Sujata Brand. Known for its durability, simplicity and strength the machine is ideal for straight cutting cardboard, paper, duplex, millboard, hardboard among a variety of applications.

 Standard Accessories

• Two high quality en49 Knives
• Four Runners
• Double Slot Plate
• Steel Gears
• Steel Clutch
• Best in class MNC Motor (*Three Phase)
• Wooden Packing

*Single phase motors available subject to additional cost and manufacturer's discretion

Optional Accessories

• Motorized (Auto) Clamping

Rotary Shear: Reel to Sheet Cutter (RSC)

Rotary sheet cutter is designed for high production sharp cutting of a ply corrugated board without damaging flutes as well as cut line paper. This cutter can be used as independent unit as well as a attached unit with a corrugation machine.

This machine is having size changing methods of gear changing mechanism  by following sizing chart provided with the machine.

Sujata High Speed Kashmir Apple Box Corrugation Plant is focused on building high quality Kashmir Apple Boxes at scale for manufacturers with a high output. Kashmir Apple Boxes are based on Duplex or Offset printed top sheet and hence need a robust rotary die cutting to delivery high quality output at high speed. 

Rotary Die Cutting Machine with slotting attachment has design speed of 60 boxes per minute and can be used to make both kind of Kashmir Apple boxes (smaller and larger formats) at high speed. 

Production: 5Tons per Day 20,000-25000 (10-12 Hour Shift approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 15-18

It brings our market leaders and standards HSCBR, Rotary Die to the plant which help increase your output, stability with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

Sujata Cold & Thermal (Combo) Lamination comes with hot and cold gum section and useful for both types of film as well as our cake base attachment for MDF Cake Base Production. It combines features of hot and cold process machines.

Thermal Lamination with cake base attachment has become a market standard today for superior cake base production in terms of finish and quality. Available in multiple series of sizes in width  of 30", 36", 42" " with hot temperature sensor. 

Thermal Laminated sheet does not shrink during Summer Season and are immediately ready for further conversion or processing (No Drying Time Required). 

Plain section of this machine can be used for traditional Lamination.

Hydro mechanical pressure is provided for pressure roll.

Sujata Hot Foil Attachment is considered a market standard today with largest and most seasoned deployed base in the Indian subcontinent. It has a rich legacy and unparalleled R&D record of over 45 years with presence in over 60 countries and all 700 major Indian cities.

Sujata hot foil attachment is now available with Honeycomb heater to improve ease of affixing blocks on the heater plate. This greatly improves ease of use as well as makes it easier to do the changeover. It also removes the need to use double side tapes to affix blocks which can be a source of great inconvenience. Our latest innovation also improves the durability of the heater.

Sujata Hot foil attachment is used for hot foil or leaf printing on paperboard. Silver, gold foil printing, hot embossing, de embossing, die cutting, creasing, dry embossing, punching with high precision can be achieved by this attachment in . Sujata Hot Foil Press is known for its durability, accuracy and consistency. 

Sujata Hot Foil Attachment is suitable for Sujata Platen Die Cutting Machines but can also be applied for other platen die cutting machines after a short technical discussion with our team. 

Sujata Hot Foil Attachment  

    Heater Size:  As Per Platen Size (industry standard is typically 20*30 inches)

     Chase Size: As Per Platen Size                

Features:-

• Hot Foil Printing Attachment with Facility to Run Two Foil Units Fitted with
  • 2 Stepper Motors
  • Foil Setting Computer Control for Micro adjustment

With standard accessories

• Two Pull
• Control Panel with temperature control
• Computer control timer for accurate settings
• Stepper Motors
• Heater size: 20"*30" (non honeycomb plate)

Optional accessories:

1) Three Pull Design

2) Larger Heater Size

3) Custom Chase size for Platens other than Sujata Platen Die Cutting Machine

4) Honeycomb heater with easy application and changeover as well as improved durability

Please note: Prices are just for Attachment and not for the hot foil die cutting machine.

Sujata Ideal Starting Semi Automatic Corrugation Plant  is focused on building a quality corrugation product with a good balance of automation and flexibility. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply. Ideal Starting plant is for corrugators who are starting commercial corrugation plants but want to build a niche for them immediately while not losing ability to handle a large gamut of clients.

Ideal corrugation plant helps clients build conversion engine with higher automation and capacity that allows the corrugator to execute further expansion seamlessly over a 10 year period.

Production: 4T-8T per Day 10,000-20,000 Master/Die Cartons (approximately)

Heating Source: Electric/Gas/Steam

Manpower Dependence: Low-Medium

Manpower Required: 15-18

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

Lamination sheet separator with mechanical slow and fast pulling roll or pneumatic cut off pressure 

 Automatic Sheet Separator is a uniquely designed Machine  for cutting Laminated Sheet Rolls into the Sheet Form and stacking them on the adjustable table located on the back side. This separator can also be used online with Thermal Lamination Machines  and can also be used separately for cutting PVC, BOPP and POLYESTER Laminated Sheets.

It is advised to use sheet seperator for cold lamination offline after making roll, as cold

lamination need time to dry.

TECHNICAL    DATA

Operating Width               26"                      32"                  36"        42"

Power                                2HP                     2 HP                2HP       3HP

Speed /Min(cut sheet) 20-30                       20-30              20-30       20-30

Sujata Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless). This made in India gem is a high speed single facer machine with ability to produce to high quality corrugated board at a high speed. With pneumatic pressure adjustment, auto gum circulation and durability of Sujata the machine is specifically designed for top corrugation houses looking for a reliable automatic upgrade for corrugation machine

Advantages of Sujata Pneumatic Single Facer over Chinese Single Facers

• Lower maintenance costs (60-70 Percent savings in refluting costs) 
• Better Electricals of Siemens/ABB
• All parts are made in India with reliable warranty cycles and easy future availability

Salient Features

• One Set of en19 (forged) Flute Rolls of B flute
  
• Pneumatic Control
  
• Bearing – NBC
  
• Roller bearing - URB Brass Cage
  
• Auto Gum Circulation
• Main Motor- Siemens
  
• Blower Motor- ABB/ Siemens
  
• Reel Stand Motor - Siemens
  
• AC Drive - Crompton
  
• Heater- Electro Heat
  
• 2 Pre-Heaters and 3 Main Heaters
  
• Electricals
  
• Starter (With Gear Box)
  

Technical Data

Features

Sujata High Speed Heavy Duty Semi Automatic Paper Guillotine (Motorised Clamp)
 ( SSEMC )

The new Sujata High Speed Semi Automatic Paper Cutting Machine is an efficient machine suitable for large medium size printing. Packaging, Binding houses as well as for Paper Mills & other Allied enterprises for paper cutting in fairly large quantities. This machine is most Economical, Reliable, Safe & Perfect for accurate precision cutting.

SPG AVAILABLE WITHOUT PROGRAM ON DEMAND

ACCESSORIES STANDARD: 2 KNIVES 1 CUTTING STICK MULTIUSE TOOL BOX

• N – NO Y-YES

Sujata PS16 Single Head Wire Notebook Stitching Machine

Size: 16 mm

Features:

• Stitching Capacity: 0.1mm to 16mm
• Stitch speed: 180 Stitches per minute
• Motor: 1/2 H.P Single or three phase
• Wire: 26 S.W.G to 20 S.W.G
• Net Weight: 150Kgs.

Sujata Starting Semi Automatic Corrugation Plant  is focused on building a quality corrugation product for you with another eye on budget. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply. Starting plant is for corrugators who are starting commercial corrugation plants but want to invest wisely in initial phases.

Production: 4T per Day 10,000 Master Cartons (approximately)

Heating Source: Electric/Gas

Manpower Dependence: Medium

Manpower Required: 20-22

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

Teflon Gear (Die Cutting control accessories and spare parts).

Teflon gear 26Teeth available for Sujata Die Cutting Machines. It runs in conjunction with steel gear in older models of Sujata Die Cutting Machines

Thermal or Soft touch lamination is the corner stone of lamination or print finishing around the world. We bring in 40+ years of manufacturing and servicing thermal lamination machines in over 20 countries.

Thermal lamination is designed to laminate with heat process with a pre-gummed film. It makes the lamination process more efficient, faster and smoother. Thermal laminations can be optionally attached with a sheet separator to even further enhance the productivity. They are essential in any kind of premium packaging to enhance the marketing communication the customer.

Specifications

In new innovation to get rid from traditional manual cutting sheet separation make machine free from additional man power and reduce the finishing time with auto cut/separation.

it requires to add circular perforated blade while unwinding film to make corner of film week to easy tear off when enter in separation process .

Separator can be supplied with mechanical or pneumatic process as in line or off line for cold application ,considering to the long drying time for cold process we advice to separate sheet after making roll offline and cut offline through winding and unwinding process

Our best in class Slitting blade or knife is made with special grade carbide steel and used for slitting and cutting in thin blade slitter scorer machines. We present highly durable carbide blade imported from selected suppliers from around the world.

We offer best in class imported blades, knifes and spares for Thin Blade machines trusted by thousands of corrugation manufacturers for their durability and quality.

Thin blade Slitter scorer machine is our market leading and advanced upgrade on traditional rotary creaser. Our modern marvel helps you increase your production by ten times while helping produce a gold standard corrugated box with smooth edges and preserved flute structure. 

Our Unique Advantages:

1. Custom made design for Indian markets with focus on space, speed and durability 
2. Special grade imported tungsten carbide knife to improve the durability of the product by 4 times
3. Product deployed and trusted with thousands of customers 

Thin blade slitter scorer with 4 blades and 6 scoring it can help to produce up to 3 sheets as per production factory needs and requirements.

1.  Slitting Part: adopt high quality tungsten steel blade, sharp and long work-life, slice more tidy.
2. Scoring Part: adopt 5 points scoring, scoring 
3. Grinding Part: adopt automatic and manual two kinds pneumatic grinding type, it could be grinding when working, hence improving work efficiency.

Under slot knife for slitter slotter scorer machine (RS4).

Works under the slotter knife to make waste portion cut to make a slot.

Helps build a 7 mm gap to endure the slotter knife is able to make a cut in the spaced area.
Fourteen (14) half round pieces to make seven (7) slotters work under three (3) slot wheels each ( or 2x3 combination) and 1 under flap side (for corner cut).

Manual V Grooving and Creasing machine with Guidance System is ideal and unique for small to medium scale rigid box, bindery and folding carton operations as well as prototyping. Trusted by leading packaging giants like Parksons, Kala Jyothi on one hand and hundreds of SMEs on the other hand, our manual grooving has a ubiquitous presence today in rigid box industry.

Suitable for heavy paper, cardboard, grey-board, hard cases among other boards. Our Grooving Machines come with High Carbon Steel Tungsten Carbide Blade which can be sharpened or polished. These blades are highly durable, reliable and effective bringing in tremendous cost savings with time.

Applications, Advantages and Specifications:

• Guidance System dramatically improves precision, production speed and ease of use
• Used for grooving and creasing
• Applications include Apparel, Medicine and medical devices, Food, Sweet Boxes, Jewelry Boxes, Mobile and Electronic Boxes, Machinery & Hardware, Toy, Gifts & Arts
• Economical: The most affordable grooving machine
• Easy to Use : Extremely easy to handle the grooving process - even if the operator is without any training
• Versatility : It can be used to groove most of paper based and cardboard material over 175gsm
• Model: ES MGG: Material Size: 530mm(maximum Length), for width there is no limitation

SUJATA High Speed Single Face Paper Corrugating Machine (Vertical Type)

Standard Accessories

• One Set of forged Flute Rolls
• Bearing – NBC
• Hydraulic Reel Stand
• Roller bearing - URB Brass Cage
• Heaters: Electro Heat
• Main Motor- Siemens
• AC Drive - Crompton
• 2 Pre Heaters and 3 Main Heaters
• Starter (With Gear Box)

Salient Features