Automatic Three Ply Flute Laminator

Name: Automatic Three Ply Flute Laminator
Brand: sujata
Price: 3150000.0 INR
Availability: InStock

Rs. 3,150,000.00

Size

1300*1100

1450*1100

1600*1100

Quantity

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Our Automatic Three (3) Ply Flute Laminator is an essential in corrugation industry today for manufacturers looking to differentiate themselves in precision, quality and timely delivery.

With top speed of 6000 sheets per hour this machine driven by servo precision helps corrugators deliver high quality 3 Ply Corrugated Boards with top sheet typically being Duplex paper.

We differentiate ourselves with a time tested track record of years and years of deployment of flute laminators with our product being known for durability, low maintenance and consistency .

Model	AFL-1300	AFL-1450	AFL-1600
Maximum Size	1100x1300 mm	1100x1450 mm	1400x1600 mm
Minimum Size	350x350 mm	350x350 mm	450x450 mm
Laminate Precision	≤ ±1.5 mm	≤ ±1.5 mm	≤ ±1.5 mm
Speed	6000 Sheets/h	6000 Sheets/h	6000 Sheets/h
Total Power	12 KW	12 KW	13 KW
Length	12.5 m	12.5 m	15 m
Total Weight	6.8 T	7.2 T	8.0 T
End Board (Min, Max)	300 GSM, 800 GSM	300 GSM, 800 GSM	300 GSM, 800 GSM
Surface Paper (Min, Max)	180 GSM, 800 GSM	180 GSM, 800 GSM	180 GSM, 800 GSM

Testimonials

Fully automatic multilayer flute laminator consists of automatic face paper lifting section, face paper conveying section, double bottom paper synchronized or asynchronized conveying section, double bottom paper positioning section, cyclic gluing section, pressing section, delivering section and automatic collecting section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.

Machine structure:

Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 200-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.
Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
Photoelectric detector helps the conveying of top or bottom paper accurately..
Grooved steel positioning wheel has long service life and easy to clean.
Double pre-pressing roller are equipped on the laminating unit.
Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.
Two pressing conveyors with differential speed are equipped on the machine to prevent air bubble and gluing failure problem.
Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.
Automatic collecting device can reduce the labor intensity effectively.
All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.
Stainless steel is applied on the corrodible part of the machine, it can prevent the corrosion from the glue.

Technical Data

Model	1400/1600
Max. Paper size（W*L）	14001000 mm/16001100
Min. Paper size（W*L）	600*600 mm
Face paper thickness	250-500 g/m2（standard paper board）
Flatness requirements on face paper	Curve height should less than 0.2 times of paper thickness
Requirements on film	Film ends should be less than 2 times of paper thickness
Bottom paper	A、B、C、E、F flute
Flatness requirements on bottom paper	Within 15/1000 mm
Corrugated paper deflection	Curve height should less than 0.2 times of paper thickness, deflection should be less than 2times of flute height
Requirements on the height of corrugated flute	If there is difference between tow flute, difference should be within 1/20 of the corrugated height
Diagonal requirement	Less than 3/1000 mm
Size requirement on face paper and bottom paper	Size of face paper should be 8 mm larger than that of the bottom paper
Laminate layers	Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers（total thickness less than 10 mm）
Precision	±1.5mm（according to the paper quality）
Speed	90 m/m（theoretical value）
Production efficiency	0-5000 sheets/h
Height of face paper pile	1600 mm
Face paper table capacity	1500 KG
Height of bottom paper pile	400 mm
Total Power	34 KW
Voltage	Three phase 380V
Efficient pressing length	6000 mm
Conveying height	250 mm
Adhesive medium	Corn starch glue
Collecting table size（W*L）	14001100 mm/16001100
Collecting table capacity	300 KG
Dimension（LWH）	2200025502500 mm(Subject to machine)
Machine Weight	About 8 T(Subject to machine)

In order to ensure the safe use of the machine, please connect the ground line according to the requirements.

Sujata 5 Ply Automatic Corrugation Plant

Sujata Five Ply Automatic Corrugation Plant

Rs. 23,625,000.00

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of each line basic and additional machines can be described as below:

FIVE LAYER

NO.	NAME	QUANTITY
1	MECHANICAL MILL ROLL STAND	3 SETS
2	GROUND PAPER FEED CARRIAGE	6 SETS
3	SINGLE FACER	2 SETS
4	PREHEATER	4 SETS
5	THE OVER BRIDGE CONVEYER	1 UNIT
6	THREE LAYERS PRE-HEATER	1 SET
7	DOUBLE GLUE MACHINE	1 SET
8	DOUBLE FACER	1 UNIT
9	THIN BLADE SLITER SCORER	1 SET
10	NC CUTOFF	1 SET
11	SIMPLE SHEET DELIVERY	1 SET
12	MAIN TRANSMISSION SYSTEM	1 UNIT
13	GLUE MAKING SYSTEM	1 UNIT
14	ELECTRIC SYSTEM	1 UNIT
15	STEAM SYSTEM	1UNIT

Pneumatic Mill Stand

TECHNIQUE PARAMETER

RAW PAPER STAND ACTION MODE: THE WHOLE PNEUMATIC ACTION
PAPER NIP RANGE(WORK WIDTH):MAX 1400MM MIN 800MM
PAPER NIP DIAMETER:MAX ￠1500MM MIN ￠350MM
SINGLE SIDE MAX LOADING: MAX 3000KG
SPINDLE CARRIER DIAMETER
AIR SOURCE WORK PRESSURE(MPA):0.6-0.9MPA
EQUIPMENT TOTAL POWER:5.5KW
WORK ELECTRIC SOURCE:PRESSURE 440V FREQUENCY 50HZ
BODY SHAPE SIZE: 4000×2000×1550(LONGT×HWIDTH×TALLNESS)

GROUND PAPER FEED CARRIAGE

TECHNIQUE PARAMETER

VALIDITY WORK WIDTH: MAX 1400MM, MIN 800MM
MAX MECHANICAL SPEED:100M/MIN
ECONOMIC SPEED: 60—80M/MIN
WORK AIR PRESSURE: 0.6-0.9MPA
STEAM PRESSURE: 0.9-1.3MPA

STRUCTURE FEATURE

SENDING-PAPER ADOPTS BY WIND ADSORPTION, MAINTAIN HIGH CONDITION OF THE STABILITY OF CORRUGATED MODEL BY FAN THROUGH THE CHAMBER IN COMBINED ADSORPTION CORRUGATED ROLLER FORMING NEGATIVE PRESSURE WITHIN 180 DEGREES
ADOPTING AUTOMATIC CYCLE FOR GLUE, PNEUMATIC GLUING AND RESET.IT HAS BUFFERING EFFECT
GLUE-COATING AREA OF ELECTRIC ADJUSTMENT, TU PASTE IS IN INDEPENDENT OPERATION WHEN STOP,TO PREVENT PASTE
THE GULE ROLLER SURFACE USES SPECIAL ANILOX ENGRAVED DESIGNS AND CHROMIUM PLATING
FLUCTUATION CORRUGATED ROLLER ADOPTS 48CRMO HIGH ALLOY STEEL, AFTER HEAT TREATMENT, HARDNESS IS IN HRC58-62 °BY GRINDING SURFACE AND HAVE CHROMIUM PLATING
FLUTE: SPECIFIC FLUTE IS DESIGNATED BY CUSTOMER

PAPER PRE-HEATER

The diameters of the pre-heaters are
Pre-heater can do self-rotation to Increase the effect of heat conducting. Have manual brake
The pre-heater can adopt gear motor constant speed rotation, uneasy to break
The pre-heated wheel accord country pressure vessel making standard, and with pressure vessel Inspection
Electric adjusting the pre-heating area; the adjusting range is 60°-240°.
Valid Breadth: 1400mm

SINGLE OVERHEAD BRIDGE

Strong Safe guardrail and the full strong patterns plate to make sure the safety of the workers on the over bridge.
On the single facer have drop system, sole frequency motor device, with the corrugated machine's speed at the same
It adopt cotton tape tracking conveyer, strong friction force Better ventilation property
The entire belt roll and the surface of the roll after grinding Processing and chrome
the bridge suction adopt adsorb tension single corrugated paper, and adjusting the blast
Volume to match the tension of different paper quality and speed.(can adopt frequency adjusting the blast volume)
Vacuum absorption box can be adjusted according to the width of the
Baffle electric adjusting, correcting the error and adjusting multi-ply corrugated paper. (it can adopt PLC control baffle auto location suction)
The over bridge and pasting machine are operated individually easy to
Suit the production line speed 100m/min

TECHNICAL PARAMETERS

WORK WIDTH:1400MM
PREHEATER ROLLER: Φ600MM ANGLE ADJUSTMENT RANGE: 60－220 degree

STRCTURE FEATURES

EACH ROLLER IS HANDLED BY PRECISION GRINDING CHROMIUM PLATING,CLEAN AND DURABLE
PREHEAT ROLLER PROFESSIONAL MANUFACTURE, ACCORD WITH NATIONAL PRESSURE VESSEL SAFETY STANDARDS
ELECTRIC ADJUST ANGLE, ADAPT DIFFERENT PAPER SPEED

GLUE MACHINE

High precision and chrome plated anilox roller; well-distributed glue and used up less
Auto circle glue supply system to prevent the sinking of the
Have pasting roll low speed rotation suction. Avoid glue
Pressing roll and the pasting roll, pasting roll and the glue roll gap electric adjusting.
Electric adjusting the thickness of gluing. With the number (it can adopt PLC auto adjusting gluing system )
Upper gluing pressing system adopt pressing roller, lift and drop the pneumatic controls. (It can choice the spring pressing stick).
It adopts frequency motor as device, and at the same time with the double
It adopt magic eye follow system, stop paper or hot plate stopping the machine, the pressing roll auto
Matching speed: 100m/min.
Valid Breadth:

DOUBLE FACER

Surface of the Heater plate is grinded: Height .600mm×12PCS
High strength complex bridge, strong system, good looking outside, suit high speed working
Heating unit adopts concentrated press rollers; wholly fluid power raising and lowering. According to the cardboard, hand subsection press and electric press are adopted for choice, which Is good for the adherence and moldings of the cardboard.(can choice gravity roller pressing plate mixture to press. press plate groups can choice, and auto controlled the numbers by PLC )
Cooling unit adopts concentrated press and carrier rollers to make sure of the molding
Hand correcting the error device and S type pneumatic tension device are adopted on the up cotton fabric belt;(With auto correcting the error device for choice)
TS type Hand tension device and pneumatic tension device are adopted on the up cotton fabric belt; with simple and practical
Steam pipeline rational layout, according paperboard lay and the speed can be to achieve the hot plate separate group adjusting the
Driving roller is packaged with type wearable rubber, which reduces the noise and improves the service life of the cotton fabric
Matching speed: 100m/min
Valid Breadth: 1400mm

THIN BLADE SLITER SCORER

High quality alloy steel thin blade, automatic grading
Electric rectify deviations, electric up and down, synchronously adjusting the creasing
Crosscut motor and transmission motor all adopts inverter, match the paperboard speed
Glide type bottom wheel, safe, adjustable, good paperboard
Electrical equipment adopts famous brand and imported products, reliable performance
Min crosscut width： 130mm
Min creasing: 5 blades 8 scorers
Matching speed: 100m/min
Matching width: 1400mm

NC CUTOFF

Adopt rotary blade cutting type double blades up and down in series, can produce two cardboard with different
Man-machine interface, screen display for production information displaying, read and
The precise adjustable gapless gear ensures accurate mesh, running balance, high precise and less
Cutting length: 400mm-9999mm, matching speed: 100m/min.

SHEET DELIVERY

Conveying ways the system uses: TWO up-layers conveys papers vertically
The height that vertical output reaches: 1600mm
The speed of the double layer longitudinal paperboard-conveying machine:43m/min(50hz)
The speed of the horizontal conveying machine: 48m/min the length of the gliding frame:3500mm
The bottom layer accept length: 3000mm, the super stratum accept length:2000mm
Suitable for the production flows with the speed of 100m/min a and paper breadth of 1400mm
The automatic ascending system and adapts the placing of papers by the light switch
The down layer matches the speed of the horizontal conveying machine, the upper level transports the machine and a paper machine

Sujata 3 Ply Automatic Corrugation Plant

Sujata 3 Ply Automatic Corrugation Plant

Rs. 15,750,000.00

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

THREE LAYER LINE

NO.	NAME	QUANTITY
1	MECHANICAL MILL ROLL STAND	3 SETS
2	GROUND PAPER FEED CARRIAGE	6 SETS
3	SINGLE FACER	1 SET
4	PREHEATER	2 SETS
5	THE OVER BRIDGE CONVEYER	1 UNIT
6	DOUBLE LAYERS PRE-HEATER	1 SET
7	SINGLE GLUE MACHINE	1 SET
8	DOUBLE FACER	1 UNIT
9	THIN BLADE SLITER SCORER	1 SET
10	NC CUTOFF	1 SET
11	SHEET DELIVERY	1 SET
12	MAIN TRANSMISSION SYSTEM	1 UNIT
13	GLUE MAKING SYSTEM	1 UNIT
14	ELECTRIC SYSTEM	1 UNIT
15	STEAM SYSTEM	1UNIT
16	EXHAUST SYSTEM	1 UNIT