Pneumatic High Speed Corrugation Machine

Double Profile Oblique Type Single Facer Paper Corrugation Machine with Self Loading system

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand is another critical feature of this high speed machine making it effective in manufacturing houses around the world
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata FSHSCDP Double Profile Fingerless Oblique Type Single Facer Paper Corrugation Machine with Self Loading system is a modern gem focused on producing high strength high quality corrugation boards at high speeds.

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand 
• Auto Gum Circulation and Slitter Attachment are optional features
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted)  finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

Our Printer Slotter is used to cut, crease, print and slot the corrugated board in one go. With a Production capacity of 25000-35000 corrugated boxes in a day it has become an absolute necessity for every corrugation manufacturer. 

With over 1,000 deployments in Slotter Family of Machines we have maintained market leadership in the Printer Slotter category. Our standardized manufacturing, proven after sales service and in-house CNC operations allow us to seamlessly serve printer slotters over the entire lifetime of machine. 

The Chain Feeder Multi color Printing And Slotting Machine composed with printer, slotter parts, can process 1-10 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40  mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.

Key features:

• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt Taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings of Chain Feeder Multi color Printing And Slotting Machine use HRB brand.
• Chain Feeder Multicolor Printing And Slotting Machine adopt electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Chain Feeder Multicolor Printing And Slotting Machine adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improved the production efficiency.
• Chain Feeder Multicolor Printing And Slotting Machine adopt cross-head shoe, for the paper 1mm-10mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Chain Feeder Multicolor Printing And Slotting Machine adopts electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• Chain Feeder Multicolor Printing And Slotting Machine use 'Chint' brand electricals.
• The walking rail material is casting, can improve the machine stability.

Additional model available 2200,2800 on request

Color unit available 1-4 color

Additional accessories available (Optional)

• Auto Conveyor Feeder
• Auto Stacker
• Hole and Handle Die Cut Attachment

Technologic parameter

Our Rotary Die Cutting Machine comes with a slotting attachment and can be used to slot, crease, die cut and optionally print paper corrugated boards in one shot. Slotting attachment helps save changeover time and die costs for regular slotted (master or shipper) cartons. Rotary Die technology is more robust in handling corrugated boards from manual or semi automatic plants due to better ability to convert boards with higher moisture content. Hence they are universally preferred in Indian subcontinent, African, Middle Eastern, Vietnam and other markets where manual, semi automatic and automatic plants are found in equal proportion.

We come with decades of track record of thousands of successful rotary die cutting deployments all over the world. Inhouse engineers to test and deploy rotary die cutting as well as service them over the lifetime along with predictable and real time fulfilment of spares.

The machine composed with printer, slotter parts, can process 1-11 mm cardboard printing creasing slotting etc. procedures.
Wall board material is casting iron, thickness 40 mm, will not be out of shape. Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01 mm.
The stacker available as an additional option has height of 1600 mm

Printing unit:

• Printing roller diameter include printing plate is 406mm, made with high quality steel plate, treated with surface grinding, hard chrome polishing, wall thickness 10-12mm, equalization balancing treatment. Pressing roller diameter 156mm, seamless steel pipe wall thickness 18mm, surface grinding with hard chrome, welding with equalization balancing treatment.
• Printing roller phase adjustment is planetary gear driving structure, digital control in 360°, electrical phase adjustment.
• Anilox roller surface adopt fine grinding hard chromium plating, outer diameter is Ø180mm, anilox LPI between 180-250 lines for choosing, rubber roller diameter180, roller surface has crowning to compensate the deformation because of power, make the ink layers be more uniform and ink transfer effect is better.

Slotting unit:

• The axial diameter is 156mm, and the linear axis is110mm: surface grinding, hard chromium plating, and smooth movement (single wall thickness of the blank pipe is 16mm).
• The width of slotting knife is 7mm.
• 45# steel heat treatment and grinding teeth shape slotting cutter with good hardness and toughness.
• The steel material is used for heat treatment and grinding trimming knife, sharp edge and high precision.
• Planetary gear mechanism.
• Slot electric digital 360 ° phase adjustment.(operation and stop can be adjusted)

Die-cutting unit:

•  Planetary gear structure.
• Die-cutting phase adopts planetary differential structure, electric digital 360 °.(operation and stop can be adjusted)

Stacker unit:

• Lifting platform, and a weight lifting device, reduce the motor load, prolong the service life of the reducer.
• Feed platform controlled by travel switch and photoelectric elevator, with automatic manual two operating modes.
• The conveyor belt conveyor belt for special climbing a hill, fold belt surface shape, ensure that output in the process of platform rises after the board does not appear fall off.
• the pile of paper height: 1800 mm, the longest paper length: 1600 mm.

Sujata Jumbo Die cutters are also offered with a wide range of models and sizes to meet the demand of corrugating industry, display industry and to meet demand of various large size of die cutting.

Die cutters combine flexibility and diverse application with durability and low maintenance. As such it is a favorite in packaging industry with ability to precisely shape packaging from plastic to paper to cardboard. Its high speed, simplicity and low space requirements make it a ubiquitous presence all over the world.  

These die cutters are offered with special features of double “S” cam in selected jumbo models, auto lubrication and operator’s walk way and also the optional features i.e. plate lifter, adjustable chases with movable bars and various safety features to make the press user’s friendly.

These Jumbo presses are very Sturdy in constructions and designed to provide extra tonnage to meet Demand of large scale die cutting jobs. As such they have been a delightful mainstay for packaging manufacturers for pharma, beverages (including alcoholic), consumer durables, food (apple and pizza boxes) and auto ancillaries. 

Proprietary features:

1. Double S Cam (proprietary IP Design) for enhancing durability of moving platen as well as producing superior quality folding cartons
2. Strong build, average weight for a specific size is ~40% greater than market standard. Superior weight helps the product deliver a long and reliable life
3. 5 Decades of R&D and continuous improvement to build a world class product
4.  Censor Safety Brake for moving platen